Low profile embedded non-intrusive stress measurement system probe
A low profile un-lensed non-intrusive stress measurement system probe may comprise a housing comprising a first channel and an optical face, a first hypotube disposed within the first channel and coupled at a sensing aperture in the optical face, and a plurality of optical fibers disposed within the first hypotube, wherein the first hypotube executes a bend between 45° and 90° within the housing.
1. A stress measurement system probe, comprising:
a housing comprising a first channel, a second channel, and an optical face;
a first hypotube disposed in the first channel and extending proximal a sensing aperture defined in the optical face; and
a plurality of optical fibers disposed within the first hypotube,
wherein the first hypotube includes a bend within the housing, wherein:
the first channel extends into the housing from a surface of the housing,
the second channel is proximal to the first channel and opposite first surface, and
the second channel includes a radiused portion.
2. The stress measurement system probe of claim 1 , wherein the first hypotube is bent along the radiused portion.
3. The stress measurement system probe of claim 1 , wherein a cap is coupled to the housing, wherein the cap comprises a hood covering the first channel and a sleeve portion about the first hypotube, wherein a second hypotube is disposed about the first hypotube and inserted into the sleeve portion.
4. The stress measurement system probe of claim 1 , wherein the housing is disposed within a cavity defined by an annular wall about a first annulus of a first annular disk, wherein the housing comprises barrel inserted into the first annulus of the first annular disk, wherein a second annular disk comprising a second annulus defined by an outer diameter of the annular wall is coupled at the second annulus to the annular wall.
5. The stress measurement system probe of claim 1 , wherein:
the stress measurement system probe comprises a low profile un-lensed non-intrusive stress measurement system probe, and
the bend is between 45° and 90°.
6. The stress measurement system probe of claim 1 , wherein the plurality of optical fibers comprises at least one of a transmit fiber and a receive fiber.
7. The stress measurement system probe of claim 6 , wherein the plurality of optical fibers are arranged in an expendable fiber arrangement holder, wherein the expendable fiber arrangement holder is coupled at the sensing aperture.
8. The stress measurement system probe of claim 1 , wherein the first hypotube is filled with an epoxy.
9. The stress measurement system probe of claim 8 , wherein:
the plurality of optical fibers are arranged in an expendable fiber arrangement holder, and
the epoxy is cured and the expendable fiber arrangement holder is polished flush with the optical face.
10. A gas turbine engine comprising:
a fan section;
a compressor section aft of the fan section and configured to compress a gas;
a combustor section aft of the compressor section and configured to combust the gas;
a turbine section aft of the combustor section and configured to extract work from the gas;
a case about at least one of the fan section, the compressor section, the combustor section, or the turbine section; and
a stress measurement system probe coupled to the case, comprising:
a housing comprising a first channel and an optical face;
a first hypotube disposed in the first channel and extending proximal a sensing aperture defined in the optical face; and
a plurality of optical fibers disposed within the first hypotube,
wherein the first hypotube executes a bend within the housing, wherein:
the first channel extends into the housing from a surface of the housing,
a second channel is adjacent to the first channel and opposite the surface, and
the second channel includes a radiused portion.
11. The gas turbine engine of claim 10 , wherein the first hypotube is bent along the radiused portion.
12. The gas turbine engine of claim 10 , wherein a cap is coupled to the housing, wherein the cap comprises a hood covering the first channel and a sleeve portion about the first hypotube, wherein a second hypotube is disposed about the first hypotube and inserted into the sleeve portion.
13. The gas turbine engine of claim 10 , wherein:
the stress measurement system probe comprises a low profile un-lensed non-intrusive stress measurement system probe, and
the bend is between 45° and 90°.
14. The gas turbine engine of claim 10 , wherein the plurality of optical fibers comprises at least one of a transmit fiber and a receive fiber.
15. The gas turbine engine of claim 14 , wherein the plurality of optical fibers are arranged in an expendable fiber arrangement holder, wherein the expendable fiber arrangement holder is coupled at the sensing aperture.
16. The gas turbine engine of claim 10 , wherein the first hypotube is filled with an epoxy.
17. The gas turbine engine of claim 16 , wherein:
the plurality of optical fibers are arranged in an expendable fiber arrangement holder, and
the epoxy is cured and the expendable fiber arrangement holder is polished flush with the optical face in response to bending the first hypotube along the radiused portion.
18. The gas turbine engine of claim 10 , wherein the housing is disposed within a cavity defined by an annular wall about a first annulus of a first annular disk, wherein the housing comprises barrel inserted into the first annulus of the first annular disk, wherein a second annular disk comprising a second annulus defined by an outer diameter of the annular wall is coupled at the second annulus to the annular wall.
19. The gas turbine engine of claim 18 , wherein the case comprises a first bore having a lip forming an annular structure within the first bore, wherein the first annular disk has a first surface in contact with the lip and the second annular disk has a second surface in contact with the lip.
20. A method of manufacturing a stress measurement system probe, the method comprising:
inserting a plurality of optical fibers through a fiber channel of an expendable fiber arrangement holder and applying an epoxy to the plurality of optical fibers;
drawing the plurality of optical fibers into a first hypotube coupled at a sensing aperture of a housing and filling the first hypotube with the epoxy;
coupling a counterbore end of the expendable fiber arrangement holder to the first hypotube at the sensing aperture by one of brazing, shrink fitting, or welding;
bending the first hypotube within the housing to match a radiused portion of the housing; and
polishing the expendable fiber arrangement holder flush with an optical face of the housing.