IP Library › Granted Patent US 11,107,631
Granted Patent B2
US 11,107,631 · App. 16/138,148 · Granted Aug 31, 2021

Ceramic electronic device and manufacturing method of ceramic electronic device

Inventors: Hiroaki Uenishi (Takasaki, JP); Takehiko Kamobe (Takasaki, JP); Tomoaki Nakamura (Takasaki, JP)
Assignee: TAIYO YUDEN CO., LTD.
H01G4/12H01G4/005H01G4/232H01G4/2325H01G4/30
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Quick Facts
Patent No.
US 11,107,631
App. No.
16/138,148
Granted
Aug 31, 2021
Kind
B2
Abstract

A ceramic electronic device includes: a ceramic main body having at least two edge faces facing each other; and external electrodes formed on the two edge faces, wherein: the external electrodes have a structure in which a plated layer is formed on a ground layer having ceramic; a main component of the ground layer is a metal; the external electrodes have an extension region that extends to at least one of four side faces from the two edge faces of the ceramic main body; a part of the extension region corresponding to a corner portion of the ceramic main body has a first portion having a maximum spaced distance of 10 μm or less in a face direction of the ground layer; and the plated layer has an average thickness that is 30% or more with respect to the maximum spaced distance, and covers the first portion.

Claims (36)

1. A ceramic electronic device comprising:

a ceramic main body that has at least two edge faces facing each other, has an internal electrode layer inside thereof and has a parallelepiped shape; and

external electrodes formed on the two edge faces,

wherein:

the external electrodes have a structure in which a plated layer is formed on a ground layer having ceramic;

a main component of the ground layer is a metal;

the external electrodes have an extension region that extends to at least one of four side faces from the two edge faces of the ceramic main body;

a part of the extension region corresponding to a corner portion of the ceramic main body includes a portion where the ground layer is formed, and a first portion where the ground layer is not formed;

the plated layer covers not only the ground layer but also the first portion; and

the average thickness of the plated layer is 50% or more and 100% or less with respect to a maximum distance of the first portion along a surface of the ceramic main body.

2. The ceramic electronic device as claimed in claim 1 , wherein a main component of the ground layer is Cu, Ni or an alloy of Cu and Ni.

3. The ceramic electronic device as claimed in claim 1 , wherein a main component of the plated layer is Cu, Ni or an alloy of Cu and Ni.

4. The ceramic electronic device as claimed in claim 1 , wherein:

the plated layer includes a first plated layer and a second plated layer;

the first plated layer is formed on the first portion and the ground layer;

a main component of the first plated layer is Cu;

the second plated layer is formed on the first plated layer; and

a main component of the second plated layer is Ni.

5. The ceramic electronic device as claimed in claim 1 , wherein

the first portion has a maximum distance of 10 μm or less along a surface of the ceramic main body.

6. A ceramic electronic device comprising:

a ceramic main body that has at least two edge faces facing each other, has an internal electrode layer inside thereof and has a parallelepiped shape; and

external electrodes formed on the two edge faces,

wherein:

the external electrodes have a structure in which a plated layer is formed on a ground layer having ceramic;

a main component of the ground layer is a metal;

the external electrodes have an extension region that extends to at least one of four side faces from the two edge faces of the ceramic main body;

a part of the extension region corresponding to a corner portion of the ceramic main body includes a portion where the ground layer is formed, and a first portion where the ground layer is not formed;

the plated layer covers not only the ground layer but also the first portion; and

the plated layer has an average thickness that is 30% or more with respect to a maximum distance of the first portion along a surface of the ceramic main body.

7. A manufacturing method of a ceramic electronic device comprising:

preparing a ceramic main body that has at least two edge faces facing each other, has an internal electrode layer inside thereof, has a parallelepiped shape and has a ground layer, a main component of the ground layer being a metal, the ground layer having an extension region extending from the two edge faces toward at least one of four side faces of the ceramic main body, a part of the extension region corresponding to a corner portion of the ceramic main body including a portion where the ground layer is formed, and a first portion where the ground layer is not formed; and

forming a plated layer on the ground layer and the first portion by a plating process;

wherein the average thickness of the plated layer is 50% or more and 100% or less with respect to a maximum distance of the first portion along a surface of the ceramic main body.

8. The manufacturing method of the ceramic electronic device as claimed in claim 7 , wherein

the first portion has a maximum distance of 10 μm or less along a surface of the ceramic main body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2018
From: UENISHI, HIROAKI; KAMOBE, TAKEHIKO; NAKAMURA, TOMOAKI
To: TAIYO YUDEN CO., LTD.
Reel/Frame 046939/0952 →
Priority Claims (1)
JP JP2017-186228 · Sep 27, 2017 · national
Continuity (1)
Related Publication 20190096577A1 · Mar 28, 2019