IP Library Granted Patent US 10,720,640
Granted Patent B2
US 10,720,640 · App. 16/145,956 · Granted Jul 21, 2020

Aluminum-based metal-air batteries

Inventors: Cody A. Friesen (Fort McDowell, AZ); Jose Antonio Bautista Martinez (Mesa, AZ)
Assignee: ARIZONA BOARD OF REGENTS ACTING FOR AND ON BEHALF OF ARIZONA STATE UNIVERSITY
H01M4/38H01M12/02H01M12/06H01M12/08H01M2300/0002H01M2300/0028Y02E60/128Y10T29/49108
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Quick Facts
Patent No.
US 10,720,640
App. No.
16/145,956
Granted
Jul 21, 2020
Kind
B2
Abstract

Provided in one embodiment is an electrochemical cell, comprising: (i) a plurality of electrodes, comprising a fuel electrode that comprises aluminum and an air electrode that absorbs gaseous oxygen, the electrodes being operable in a discharge mode wherein the aluminum is oxidized at the fuel electrode and oxygen is reduced at the air electrode, and (ii) an ionically conductive medium, comprising an organic solvent; wherein during non-use of the cell, the organic solvent promotes formation of a protective interface between the aluminum of the fuel electrode and the ionically conductive medium, and wherein at an onset of the discharge mode, at least some of the protective interface is removed from the aluminum to thereafter permit oxidation of the aluminum during the discharge mode.

Claims (18)

1. An electrochemical cell comprising:

(i) a plurality of electrodes, comprising a fuel electrode that comprises aluminum as the fuel and an air electrode that absorbs gaseous oxygen, the electrodes being operable in a discharge mode to create an aluminum-oxygen redox couple wherein the aluminum is oxidized at the fuel electrode and oxygen is reduced at the air electrode, and

(ii) an ionically conductive medium, comprising an organic solvent, the ionically conductive medium being essentially free of chloride ions;

wherein the organic solvent promotes formation of a protective interface between the aluminum of the fuel electrode and the ionically conductive medium during non-use of the cell and

wherein at an onset of the discharge mode, at least some of the protective interface is removed from the aluminum within the potential difference between the fuel and air electrodes to thereafter permit continued oxidation of the aluminum during the discharge mode.

2. The electrochemical cell of claim 1 , wherein the organic solvent comprises at least one lactone.

3. The electrochemical cell of claim 1 , wherein the organic solvent comprises a butyrolactone, pentanolactone, octanolactone, decanolactone, or combinations thereof.

4. The electrochemical cell of claim 1 , wherein the organic solvent comprises a pentanolactone.

5. The electrochemical cell of claim 1 , wherein the ionically conductive medium comprises an ionic liquid based on a lactone that is selected from the group consisting of butyrolactone, pentanolactone, hexanolactone, octanolactone, and decanolactone.

6. A method of making a metal-air electrochemical cell, comprising a fuel electrode that comprises aluminum as the fuel and an air electrode that absorbs gaseous oxygen, the fuel electrode and the air electrode being operable in a discharge mode to create an aluminum-oxygen redox couple wherein the aluminum is oxidized at the fuel electrode and oxygen is reduced at the air electrode, and an ionically conductive medium, the ionically conductive medium being essentially free of chloride ions; and the method comprising:

adding an organic solvent to the ionically conductive medium, such that

during non-use of the cell, the organic solvent promotes formation of a protective interface between the aluminum of the fuel electrode and the ionically conductive medium, and

at an onset of the discharge mode, at least some of the protective interface is removed from the aluminum to thereafter permit oxidation of the aluminum during the discharge mode.

7. The method of claim 6 , wherein the organic solvent comprises a molecule having a cyclic structure.

8. The method of claim 6 , wherein the organic solvent comprises a lactone.

9. The method of claim 6 , wherein the organic solvent comprises a lactone that is selected from the group consisting of butyrolactone, pentanolactone, octanolactone, and decanolactone.

10. The method of claim 6 , wherein the ionically conductive medium comprises an ionic liquid based on a lactone.

11. The method of claim 6 , wherein the ionically conductive medium comprises an ionic liquid based on a lactone that is selected from the group consisting of butyrolactone, pentanolactone, octanolactone, and decanolactone.

Assignments (2)
CONFIRMATORY LICENSE Recorded Nov 20, 2023
From: ARIZONA STATE UNIVERSITY-TEMPE CAMPUS
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 065629/0864 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2018
From: FRIESEN, CODY A.; MARTINEZ, JOSE ANTONIO BAUTISTA
To: ARIZONA BOARD OF REGENTS FOR AND ON BEHALF OF ARIZONA STATE UNIVERSITY
Reel/Frame 047007/0346 →
Continuity (4)
Division 14958270 · Dec 3, 2015
Division 13653830 · Oct 17, 2012
Provisional Application 61577490 · Dec 19, 2011
Related Publication 20190036115A1 · Jan 31, 2019