IP Library › Granted Patent US 11,187,992
Granted Patent B2
US 11,187,992 · App. 16/151,035 · Granted Nov 30, 2021

Predictive modeling of metrology in semiconductor processes

Inventors: Raman K. Nurani (Chennai, IN); Anantha R. Sethuraman (Palo Alto, CA); Koushik Ragavan (Chennai, IN)
Assignee: Applied Materials, Inc.
G03F7/705G03F7/70508G06N7/08H01L22/20H01L22/12
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Quick Facts
Patent No.
US 11,187,992
App. No.
16/151,035
Granted
Nov 30, 2021
Kind
B2
Abstract

Implementations described herein generally relate to improving silicon wafer manufacturing. In one implementation, a method includes receiving data from one or more manufacturing tools about a manufacturing process of a silicon wafer. The method further includes determining, based on the data, predictive information about a quality of the silicon wafer. The method further includes providing the predictive information to a manufacturing system, wherein the predictive information is used to determine whether to take corrective action.

Claims (35)

1. A method for improving silicon wafer manufacturing, comprising:

receiving time-series data from one or more manufacturing tools about a manufacturing process of a silicon wafer;

converting the time-series data from a parameter-specific and measurement unit-specific space comprising a first number of dimensions into a parameter-agnostic and measurement unit-agnostic space comprising a second number of dimensions to produce converted data;

determining, based on the converted data, predictive information about a quality of the silicon wafer;

providing the predictive information to a manufacturing system, wherein the predictive information is used to determine whether to take corrective action.

2. The method of claim 1 , wherein the predictive information is determined using stochastic modeling.

3. The method of claim 1 , wherein the time-series data comprises information about behavior of one or more parameters.

4. The method of claim 1 , wherein the predictive information comprises information about at least one of: a thickness, an optical reflective index, an absorption index, a strength, and a critical dimension variation across the silicon wafer.

5. The method of claim 1 , further comprising:

providing the predictive information to a metrology tool, wherein the metrology tool checks for a problem based on the predictive information.

6. The method of claim 1 , wherein determining the predictive information further comprises converting a result of one or more calculations back into the parameter-specific and measurement unit-specific space.

7. A computing system, comprising:

a memory; and

a processor configured to perform a method for improving silicon wafer manufacturing, the method comprising:

receiving time-series data from one or more manufacturing tools about a manufacturing process of a silicon wafer;

converting the time-series data from a parameter-specific and measurement unit-specific space comprising a first number of dimensions into a parameter-agnostic and measurement unit-agnostic space comprising a second number of dimensions to produce converted data;

determining, based on the converted data, predictive information about a quality of the silicon wafer;

providing the predictive information to a manufacturing system, wherein the predictive information is used to determine whether to take corrective action.

8. The computing system of claim 7 , wherein the predictive information is determined using stochastic modeling.

9. The computing system of claim 7 , wherein the time-series data comprises information about behavior of one or more parameters.

10. The computing system of claim 7 , wherein the predictive information comprises information about at least one of: a thickness, an optical reflective index, an absorption index, a strength, and a critical dimension variation across the silicon wafer.

11. The computing system of claim 7 , wherein the method further comprises:

providing the predictive information to a metrology tool, wherein the metrology tool checks for a problem based on the predictive information.

12. The computing system of claim 7 , wherein determining the predictive information further comprises converting a result of one or more calculations back into the parameter-specific and measurement unit-specific space.

13. A non-transitory computer-readable medium comprising instructions that when executed by a computing device cause the computing device to perform a method for improving silicon wafer manufacturing, the method comprising:

receiving time-series data from one or more manufacturing tools about a manufacturing process of a silicon wafer;

converting the time-series data from a parameter-specific and measurement unit-specific space comprising a first number of dimensions into a parameter-agnostic and measurement unit-agnostic space comprising a second number of dimensions to produce converted data;

determining, based on the converted data, predictive information about a quality of the silicon wafer;

providing the predictive information to a manufacturing system, wherein the predictive information is used to determine whether to take corrective action.

14. The non-transitory computer-readable medium of claim 13 , wherein the predictive information is determined using stochastic modeling.

15. The non-transitory computer-readable medium of claim 13 , wherein the time-series data comprises information about behavior of one or more parameters.

16. The non-transitory computer-readable medium of claim 13 , wherein the predictive information comprises information about at least one of: a thickness, an optical reflective index, an absorption index, a strength, and a critical dimension variation across the silicon wafer.

17. The non-transitory computer-readable medium of claim 13 , wherein the method further comprises:

providing the predictive information to a metrology tool, wherein the metrology tool checks for a problem based on the predictive information.

18. The non-transitory computer-readable medium of claim 13 , wherein determining the predictive information further comprises converting a result of one or more calculations back into the parameter-specific and measurement unit-specific space.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2018
From: NURANI, RAMAN K.; SETHURAMAN, ANANTHA R.; RAGAVAN, KOUSHIK
To: APPLIED MATERIALS, INC.
Reel/Frame 047095/0363 →
Continuity (2)
Provisional Application 62575886 · Oct 23, 2017
Related Publication 20190121237A1 · Apr 25, 2019