IP Library › Granted Patent US 11,189,413
Granted Patent B2
US 11,189,413 · App. 16/158,779 · Granted Nov 30, 2021

Multilayer coil component and method for producing the same

Inventors: Yuya Oshima (Tokyo, JP); Shinichi Kondo (Tokyo, JP); Junichi Otsuka (Tokyo, JP); Yohei Tadaki (Tokyo, JP); Kazuo Iwai (Tokyo, JP); Masayuki Suzuki (Yurihonjo, JP); Shigeshi Osawa (Yurihonjo, JP); Kazuhiro Ebina (Tokyo, JP); Makoto Yoshino (Tokyo, JP); Mamoru Kawauchi (Tokyo, JP)
Assignee: TDK CORPORATION
H01F17/0013H01F5/003H01F27/245H01F27/2804H01F27/292H01F41/046H01F2017/0073H01F2027/2809
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Quick Facts
Patent No.
US 11,189,413
App. No.
16/158,779
Granted
Nov 30, 2021
Kind
B2
Abstract

First internal conductors are separated from each other in a first direction. Each of the first internal conductors includes a coil portion and a pad portion having a width larger than a width of the coil portion. The pad portions adjacent to each other in the first direction are connected to each other via a through-hole conductor and overlap each other when viewed from the first direction. When viewed from the first direction, each of the coil portions includes a first portion not overlapping the pad portion adjacent in the first direction and a second portion overlapping a part of the pad portion adjacent in the first direction. A second internal conductor is disposed on the same layer as the second portion and is positioned to overlap a portion of the pad portion adjacent in the first direction not overlapping the second portion when viewed from the first direction.

Claims (35)

1. A multilayer coil component comprising:

an element body;

a through-hole conductor;

a first layer of the element body including:

a first internal conductor including:

a first pad portion; and

a first coil portion that, when viewed from a first direction, has a width smaller than a width of the first pad portion; and

a second internal conductor having a width smaller than a width of the first coil portion, when viewed from the first direction;

a second layer of the element body that is separated from and adjacent to the first layer in the first direction, the second layer including:

a first internal conductor including:

a second pad portion connected to the first pad portion via the through-hole conductor and overlapping the first pad portion, when viewed from the first direction;

a third pad portion overlapping the second internal conductor and a part of the first coil portion, when viewed from the first direction; and

a second coil portion that, when viewed from the first direction, has a width smaller than a width of the third pad portion; and

a coil configured by electrically connecting, via the through-hole conductor, the first internal conductor of the first layer and the first internal conductor of the second layer,

wherein the second layer does not have a second internal conductor.

2. The multilayer coil component according to claim 1 , wherein

the second internal conductor is formed integrally with the part of the first coil portion overlapping the third pad portion, and the integrally formed second internal conductor and part of the first coil portion are wider than another portion of the first coil portion.

3. The multilayer coil component according to claim 1 , wherein

the second internal conductor is separated from the first coil portion.

4. The multilayer coil component according to claim 1 , wherein

when viewed from the first direction, a sum of the width of the second internal conductor and a width of the part of the first coil portion overlapping the third pad portion is smaller than a width of the third pad portion.

5. The multilayer coil component according to claim 1 , wherein

when viewed from the first direction, the second internal conductor is positioned inside a loop formed by the first coil portion, and

an entirety of the second internal conductor overlaps the third pad portion.

6. A method for producing the multilayer coil component according to claim 1 , the method comprising:

providing a conductor pattern on a plurality of green sheets; and

laminating the plurality of green sheets, wherein

the conductor pattern includes a first internal conductor pattern to be the first internal conductors and a second internal conductor pattern to be the second internal conductor,

the first internal conductor pattern includes a coil conductor pattern to be the coil portions and a pad conductor pattern to be the pad portions,

in the providing step, the second internal conductor pattern is formed on the first layer, and

in the laminating step, the green sheets are laminated such that, when viewed from a lamination direction, the second internal conductor pattern overlaps a portion of the pad conductor pattern.

7. The method for producing the multilayer coil component according to claim 6 , wherein

after the providing step and before the laminating step, a ratio of a thickness of the conductor pattern to a thickness of the green sheet is 1.1 to 2.0 inclusive.

8. The method for producing the multilayer coil component according to claim 6 , wherein

after the providing step and before the laminating step, a ratio of a width of the first portion conductor pattern to a width of the pad conductor pattern is 0.35 to 0.6 inclusive.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2018
From: OSHIMA, YUYA; KONDO, SHINICHI; OTSUKA, JUNICHI; TADAKI, YOHEI; IWAI, KAZUO; SUZUKI, MASAYUKI; OSAWA, SHIGESHI; EBINA, KAZUHIRO; YOSHINO, MAKOTO; KAWAUCHI, MAMORU
To: TDK CORPORATION
Reel/Frame 047149/0240 →
Priority Claims (1)
JP JP2017-203316 · Oct 20, 2017 · national
Continuity (1)
Related Publication 20190122800A1 · Apr 25, 2019