Cement slurries, cured cement and methods of making and use thereof
Cement slurries, cured cements, and methods of making cured cement and methods of using cement slurries are provided. The cement slurries have, among other attributes, increased yield point, reduced density, improved mechanical properties, increased resistance to H 2 S, and may be used, for instance, in the oil and gas drilling industry. The cement slurry comprises cement precursor material, Saudi Arabian volcanic ash, and an aqueous solution. The Saudi Arabian volcanic ash comprises SO 3 , CaO, SiO 2 , Al 2 O 3 , Fe 2 O 3 , MgO, and K 2 O and the cement slurry is free of any other SiO 2 additive.
1. A cement slurry comprising:
cement precursor material,
from 8 to 60 wt. % BWOC Saudi Arabian volcanic ash, and
an aqueous solution, in which
the Saudi Arabian volcanic ash comprises from 0.05 wt. % to 0.2 wt. % SO 3 , from 5 wt. % to 10 wt. % CaO, from 40 wt. % to 50 wt. % SiO 2 , from 10 wt. % to 20 wt. % Al 2 O 3 , from 10 wt. % to 15 wt. % Fe 2 O 3 , from 5 wt. % to 10 wt. % MgO, and from 0.5 wt. % to 5 wt. % K 2 O;
the Saudi Arabian volcanic ash is free of TiO 2 ;
the cement slurry is free of SiO 2 in any component but the Saudi Arabian volcanic ash, has a density of from 110 to 160 lb/ft 3 , and has a yield point of from 5 to 70 lbf/100ft 2 ; and
the cement precursor material is selected from the group consisting of calcium hydroxide, oxides, tricalcium aluminate, tetracalcium aluminoferrite, brownmillerite, gypsum, sodium oxide, potassium oxide, limestone, lime, hexavalent chromium, trivalent chromium, calcium aluminate, hematite, manganese tetroxide, Portland cement, calcareous fly ash, slag cement, and quartz.
2. The cement slurry of claim 1 , in which the Saudi Arabian volcanic ash has a particle size of from 20 to 30 μm.
3. The cement slurry of claim 1 , in which the cement slurry further comprises one or more additives selected from the group consisting of dispersants, fluid loss control agents, retarders, expansion additives, antifoaming agents, stabilizers, accelerators, extenders, weighting agents, lost circulation control agents, surfactants, gypsum, hematite, and manganese tetroxide.
4. The cement slurry of claim 1 , in which the yield point ranges from 15 to 40 lbf/100ft 2 .
5. The cement slurry of claim 1 , in which the yield point ranges from 20 to 30 lbf/100ft 2 .
6. The cement slurry of claim 1 , in which the cement slurry comprises from 25 to 40 wt. % BWOC Saudi Arabian volcanic ash.