IP Library Granted Patent US 11,504,192
Granted Patent B2
US 11,504,192 · App. 16/172,328 · Granted Nov 22, 2022

Method of hub communication with surgical instrument systems

Inventors: Frederick E. Shelton, IV (Hillsboro, OH); David C. Yates (Morrow, OH); Jason L. Harris (Lebanon, OH); Jerome R. Morgan (Cincinnati, OH); Chester O. Baxter, III (Loveland, OH); Gregory J. Bakos (Mason, OH); Christopher J. Hess (Blue Ash, OH)
Assignee: Cilag GmbH International
A61B34/25A61B5/00A61B17/0206A61B17/072A61B17/07207A61B17/105A61B17/1155A61B17/1285A61B18/1206A61B34/10A61B34/30A61B34/37A61B34/76A61B90/30A61B90/98G16H40/00A61B17/062A61B17/0644A61B17/083A61B17/1222A61B17/29A61B17/320068A61B17/3421A61B34/20A61B90/90A61B90/96A61B2017/0003A61B2017/00017A61B2017/00022A61B2017/00026A61B2017/00039A61B2017/0046A61B2017/00057A61B2017/00061A61B2017/00084A61B2017/00115A61B2017/00119A61B2017/00199A61B2017/00221A61B2017/00398A61B2017/00464A61B2017/00473A61B2017/00477A61B2017/00725A61B2017/00734A61B2017/00809A61B2017/07214A61B2017/07271A61B2017/2825A61B2017/2926A61B2017/2927A61B2017/2941A61B2017/2943A61B2017/2945A61B2017/320074A61B2017/320094A61B2018/126A61B2018/1253A61B2034/107A61B2034/2051A61B2034/2055A61B2090/061A61B2090/065A61B2090/066A61B2090/0803A61B2090/0808A61B2090/0811A61B2090/365A61B2090/366A61B2217/005A61B2217/007A61B2218/008
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Quick Facts
Patent No.
US 11,504,192
App. No.
16/172,328
Filed
Oct 26, 2018
Granted
Nov 22, 2022
Kind
B2
Art Unit
3771
USPC
606/144
Abstract

A method for adjusting the operation of a surgical suturing instrument using machine learning in a surgical suite is disclosed. The method comprises gathering data during surgical procedures, wherein the surgical procedures include the use of a surgical suturing instrument comprising a suturing needle configured to be mechanically advanced through a suturing stroke, analyzing the gathered data to determine an appropriate operational adjustment of the surgical suturing instrument, and adjusting the operation of the surgical suturing instrument to improve the operation of the surgical suturing instrument.

Claims (34)

1. A method for adjusting the operation of a first surgical suturing instrument using a surgical hub with machine learning in a surgical suite, wherein said method comprises:

gathering first data, by the surgical hub, from a first internal sensor of the first surgical suturing instrument during a surgical suturing procedure, wherein the surgical suturing procedure includes the use of the first surgical suturing instrument comprising a suturing needle configured to be mechanically advanced through a suturing stroke, wherein the first internal sensor monitors the suturing stroke;

gathering second data, by the surgical hub, from a second internal sensor onboard a second surgical suturing instrument used in a previous surgical suturing procedure;

analyzing, by the surgical hub, the gathered first and second data to determine an appropriate operational adjustment of a control motion of the first surgical suturing instrument, wherein the control motion is configured to actuate the first surgical suturing instrument to advance the suturing needle through the suturing stroke; and

adjusting the control motion of the first surgical suturing instrument to improve the operation of the first surgical suturing instrument.

2. The method of claim 1 , wherein gathering first data comprises storing first data in the surgical hub.

3. The method of claim 1 , wherein the first surgical suturing instrument is attached to a surgical robot and is configured to be operated manually by a clinician.

4. The method of claim 1 , wherein adjusting the control motion of the first surgical suturing instrument comprises adjusting a length of the suturing stroke of the suturing needle.

5. The method of claim 1 , wherein adjusting the control motion of the first surgical suturing instrument comprises adjusting a speed of the suturing stroke of the suturing needle.

6. The method of claim 1 , wherein gathering first data comprises monitoring each suturing stroke during use of the first surgical suturing instrument using a needle detection circuit.

7. The method of claim 1 , wherein adjusting the control motion of the first surgical suturing instrument comprises adjusting a power control program of a surgical robot to which the first surgical suturing instrument is attached in a limp mode.

8. The method of claim 1 , wherein the previous surgical suturing procedure comprises one previous surgical suturing procedure of a plurality of previous surgical suturing procedures, and wherein gathering second data comprises accessing existing information based on at least one of the plurality of previous surgical suturing procedures.

9. A method for adjusting control parameters of a first surgical suturing instrument using a surgical hub, wherein said method comprises:

gathering first data, by the surgical hub, from a first onboard sensor of the first surgical suturing instrument during a surgical suturing procedure, wherein each surgical suturing procedure includes the use of a surgical suturing instrument comprising a suturing needle configured to be advanced through a suturing stroke, wherein the first onboard sensor monitors the suturing stroke;

gathering second data, by the surgical hub, from a second onboard sensor of a second surgical suturing instrument used in a previous surgical suturing procedure;

evaluating, by the surgical hub, the gathered first and second data to determine an appropriate operational adjustment of a control motion of the first surgical suturing instrument, wherein the control motion is configured to actuate the first surgical suturing instrument to advance the suturing needle through the suturing stroke;

operating the first surgical suturing instrument;

monitoring the control motion of the first surgical suturing instrument;

determining if the control motion of the first surgical suturing instrument needs to be adjusted based on the evaluated first and second data; and

adjusting the control motion of the first surgical suturing instrument.

10. The method of claim 9 , wherein gathering first data comprises storing first data in the surgical hub.

11. The method of claim 9 , wherein adjusting the control motion of the first surgical suturing instrument comprises adjusting a power control program configured to operate a motor.

12. The method of claim 11 , wherein the motor mechanically advances the suturing needle, and wherein the adjustment comprises changing a length of the suturing stroke of the suturing needle.

13. The method of claim 11 , wherein the motor mechanically advances the suturing needle, and wherein the adjustment comprises adjusting a speed of the suturing stroke of the suturing needle.

14. The method of claim 9 , wherein gathering first data comprises monitoring each suturing stroke during the use of the first surgical suturing instrument using a needle detection circuit.

15. The method of claim 9 , wherein adjusting the control motion of the first surgical suturing instrument comprises adjusting a power control program to which the first surgical suturing instrument is attached in a limp mode.

16. The method of claim 9 , wherein the previous surgical suturing procedure comprises one previous surgical suturing procedure of a plurality of previous surgical suturing procedures, and wherein gathering second data comprises accessing existing information based on at least one of the plurality of previous surgical suturing procedures.

17. The method of claim 9 , wherein determining if the control motion of the first surgical suturing instrument needs to be adjusted is based on an anticipated needle stroke length and an actual needle stroke length.

18. A method for adjusting a firing control motion of a first surgical suturing system using a surgical hub, wherein the first surgical suturing system comprises an end effector and a firing system comprising a motor, wherein the end effector comprises a needle track, a needle comprising suturing material attached thereto, and a needle detection circuit, wherein the needle is configured to be guided by the needle track, wherein the firing system is configured to apply the firing control motion to the needle to advance the needle through a firing stroke to suture tissue with the suturing material, wherein the needle detection circuit is configured to detect a parameter of the needle during the firing stroke, and wherein said method for adjusting the firing control motion of the first surgical suturing system comprises:

evaluating, by the surgical hub, data originating from the needle detection circuit and data stored in the surgical hub, wherein the data stored in the surgical hub comprises data from a needle detection circuit of a second surgical suturing system used during a previous operation;

determining, by the surgical hub, if the firing control motion of the first surgical suturing system needs to be adjusted based on the evaluated data; and

adjusting the firing control motion of the first surgical suturing system.

19. The method of claim 18 , wherein the first surgical suturing system is attached to a surgical robot and is configured to be operated manually by a clinician.

20. The method of claim 18 , wherein the data stored in the surgical hub further comprises data gathered from the first surgical suturing system during previous operations.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2021
From: ETHICON LLC
To: CILAG GMBH INTERNATIONAL
Reel/Frame 056601/0339 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2019
From: SHELTON, FREDERICK E., IV; YATES, DAVID C.; HARRIS, JASON L.; MORGAN, JEROME R.; BAXTER, CHESTER O., III; BAKOS, GREGORY J.; HESS, CHRISTOPHER J.
To: ETHICON LLC
Reel/Frame 048059/0316 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2019
From: GREEP, DARCY W.
To: MEGADYNE MEDICAL PRODUCTS, INC.
Reel/Frame 048059/0361 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2019
From: MEGADYNE MEDICAL PRODUCTS, INC.
To: ETHICON LLC
Reel/Frame 048059/0369 →
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