IP Library Granted Patent US 10,485,353
Granted Patent B2
US 10,485,353 · App. 16/173,606 · Granted Nov 26, 2019

Mattress with different firmness zones

Inventor: Michael E. James (Aurora, CA)
Assignee: OWEN & COMPANY LIMITED
A47C27/04
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Quick Facts
Patent No.
US 10,485,353
App. No.
16/173,606
Granted
Nov 26, 2019
Kind
B2
Abstract

A mattress has a perimeter rail having a head end, a foot end, and two sides, each having an inner surface, and at least two substantially parallel rectilinear sections. Each section comprises an array of springs whose tension is selected to provide a predetermined firmness for that section. Each adjacent pair of sections is urged into a spaced-apart relationship by a spacing means, where each spacing means comprises a flexible spacer. The flexible spacer restricts or substantially eliminates the translation of movements between the sections of the mattress, while avoiding the use of uncomfortable separation means.

Claims (26)

1. A mattress comprising:

an upper resilient layer;

a lower resilient layer;

a perimeter rail located between the upper and lower resilient layers and having a head end and a foot end, the perimeter rail comprising first and second side rails each having a width and arranged between the head end and the foot end;

two support sections located within the perimeter rail between the head end and the foot end; and

a flexible spacer positioned between the two support sections and retained along its length between the upper and lower resilient layers, a first end of the flexible spacer retained at the head end of the perimeter rail and a second end of the flexible spacer retained at the foot end of the perimeter rail,

wherein a width of the flexible spacer is at most half of the width of the side rails.

2. The mattress of claim 1 , wherein a width of the flexible spacer is selected to restrict translation of movement between adjacent support sections.

3. The mattress of claim 1 , wherein the two support sections are aligned substantially parallel to each other in a horizontally adjacent relationship.

4. The mattress of claim 1 , wherein the two support sections each comprise an array of springs.

5. The mattress of claim 4 , wherein each of the array of springs provide a respective predetermined firmness for each of the two support sections.

6. The mattress of claim 4 , wherein each of the array of springs comprise a plurality of rows of individual springs each having an associated height.

7. The mattress of claim 6 , wherein the height of one or more of the rows of springs in each of the spring arrays is greater than a height of the perimeter rail.

8. The mattress of claim 6 , wherein the associated height of one or more of the rows of springs in each of the spring arrays is greater than a height of the flexible spacer.

9. The mattress of claim 4 , wherein each of the array of springs comprises springs of a plurality of different tensions.

10. The mattress of claim 4 , wherein the flexible spacer is attached to each of the array of springs of the two support sections along at least a portion of a length of the flexible spacer.

11. The mattress of claim 1 , wherein each of the two support sections are attached to an inner surface of the head end of the perimeter rail and to an inner surface of the foot end of the perimeter rail.

12. The mattress of claim 1 , wherein the each of the two support sections are attached at respective lower faces to the lower resilient layer and at respective upper faces to the upper resilient layer.

13. The mattress of claim 1 , wherein the perimeter rail is attached at a lower face to the lower resilient layer and at an upper face to the upper resilient layer.

14. The mattress of claim 1 , wherein a height of the flexible spacer and a height of the perimeter rail are the same.

15. The mattress of claim 1 , wherein a height of the flexible spacer and a height of the perimeter rail are different.

16. The mattress of claim 1 , wherein at least one of the upper resilient layer and the lower resilient layer are made of foam.

17. The mattress of claim 1 , wherein at least one of the upper resilient layer and the lower resilient layer are made of dense fibers.

18. The mattress of claim 1 , further comprising:

an additional support section located within the perimeter rail between the head end and the foot end; and

an additional flexible spacer located between the additional support section and one of the two support sections, an end of the additional flexible spacer retained at the flexible spacer and an opposite of the additional flexible spacer retained at a side rail of the perimeter rail.

Assignments (1)
MERGER AND CHANGE OF NAME Recorded Aug 6, 2019
From: HMC I.P. HOLDINGS INC.; OWEN & COMPANY LIMITED
To: OWEN & COMPANY LIMITED
Reel/Frame 049969/0282 →
Priority Claims (1)
CA 2558743 · Sep 26, 2006 · national
Continuity (3)
Continuation 14746250 · Jun 22, 2015
Continuation 11853945 · Sep 12, 2007
Related Publication 20190059605A1 · Feb 28, 2019