IP Library › Granted Patent US 10,700,358
Granted Patent B2
US 10,700,358 · App. 16/181,252 · Granted Jun 30, 2020

Composition for preparing porous insulating layer, electrode for non-aqueous rechargeable lithium battery, non-aqueous rechargeable lithium battery, method of preparing electrode for non-aqueous rechargeable lithium battery

Inventors: Tomoyuki Fukatani (Yokohama, JP); Koji Hoshiba (Yokohama, JP)
Assignee: Samsung SDI Co., Ltd.
H01M4/628H01M2/145H01M2/166H01M2/1686H01M4/0404H01M4/13H01M4/139H01M4/366H01M4/622H01M10/0525
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,700,358
App. No.
16/181,252
Granted
Jun 30, 2020
Kind
B2
Abstract

A composition for preparing a porous insulating layer for a non-aqueous electrolyte rechargeable battery, the composition including a polyolefin-based polymer particle, a binder, an insulating inorganic particle, and a solvent including water and an organic solvent. The binder includes a polymer, and the polymer includes at least one monomer unit (A) represented by Chemical Formula 1 and at least one monomer unit (B) represented by Chemical Formula 2, where a weight ratio (A)/(B) of the monomer unit (A) and the monomer unit (B) ranges from about 40/60 to about 80/20:

Claims (38)

1. A composition for preparing a porous insulating layer for a non-aqueous electrolyte rechargeable battery, the composition comprising:

a polyolefin-based polymer particle;

a binder;

an insulating inorganic particle; and

a solvent comprising water and an organic solvent,

the binder comprises a polymer,

the polymer comprises at least one monomer unit (A) represented by Chemical Formula 1 and at least one monomer unit (B) represented by Chemical Formula 2, and

in the polymer, a weight ratio (A)/(B) of the monomer unit (A) to the monomer unit (B) ranges from about 40/60 to about 80/20:

wherein,

R 1 , R 2 , and R 3 are each independently a hydrogen atom or a C1 to C3 alkyl group,

wherein,

R 4 and R 5 are each independently a hydrogen atom or a C1 to C3 alkyl group, and

X is selected from a heterocyclic group where at least one hydrogen is substituted with a C1 to C3 alkyl group, and an unsubstituted heterocyclic group,

wherein X comprises at least one nitrogen atom as a ring-forming atom.

2. The composition for preparing the porous insulating layer for a non-aqueous electrolyte rechargeable battery of claim 1 , wherein the polymer comprises less than or equal to about 10 wt % of an ionic monomer unit.

3. The composition for preparing the porous insulating layer for a non-aqueous electrolyte rechargeable battery of claim 1 , wherein X comprises a nitrogen atom and an oxygen atom.

4. The composition for preparing the porous insulating layer for a non-aqueous electrolyte rechargeable battery of claim 1 , wherein a boiling point of the organic solvent at 1 atm is greater than or equal to about 160° C.

5. The composition for preparing the porous insulating layer for a non-aqueous electrolyte rechargeable battery of claim 1 , wherein the organic solvent comprises a glycolalkylether-based compound.

6. An electrode for a non-aqueous electrolyte rechargeable battery, the electrode comprising:

a current collector;

an active material layer on the current collector and comprising an active material capable of electrochemically intercalating and deintercalating lithium ions; and

a porous insulating layer on the active material layer and prepared using the composition for preparing the porous insulating layer of claim 1 .

7. The electrode for a non-aqueous electrolyte rechargeable battery of claim 6 , wherein the active material layer comprises a binder for an active material layer,

wherein a distance between a Hansen solubility parameter of the binder for the active material layer and a Hansen solubility parameter of the organic solvent is greater than or equal to about 8.0 (MPa) 1/2 .

8. A non-aqueous electrolyte rechargeable battery comprising the electrode for a non-aqueous electrolyte rechargeable battery of claim 6 .

9. A method of preparing an electrode for a non-aqueous electrolyte rechargeable battery, the method comprising:

forming a porous insulating layer utilizing a composition for preparing a porous insulating layer on an active material layer, the active material layer being formed on a current collector and comprising an active material capable of electrochemically intercalating and deintercalating lithium ions,

wherein the composition for preparing the porous insulating layer comprises a polyolefin-based polymer particle, a binder, an insulating inorganic particle, and a solvent comprising water and an organic solvent,

the binder comprises a polymer,

the polymer comprises at least one monomer unit (A) represented by Chemical Formula 1 and at least one monomer unit (B) represented by Chemical Formula 2, and

in the polymer, a weight ratio (A)/(B) of the monomer unit (A) to the monomer unit (B) ranges from about 40/60 to about 80/20:

wherein,

R 1 , R 2 and R 3 are each independently a hydrogen atom or a C1 to C3 alkyl group,

wherein

R 4 and R 5 are each independently a hydrogen atom or a C1 to C3 alkyl group, and

X is selected from a heterocyclic group where at least one hydrogen is substituted with a C1 to C3 alkyl group, and an unsubstituted heterocyclic group,

wherein X comprises at least one nitrogen atom as a ring-forming atom.

10. The method of claim 9 , wherein the polymer comprises less than or equal to about 10 wt % of an ionic monomer unit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2018
From: FUKATANI, TOMOYUKI; HOSHIBA, KOJI
To: SAMSUNG SDI CO., LTD.
Reel/Frame 047415/0624 →
Priority Claims (2)
JP 2017-215926 · Nov 8, 2017 · national
KR 10-2018-0048128 · Apr 25, 2018 · national
Continuity (1)
Related Publication 20190140283A1 · May 9, 2019