Evaporator liquid preheater for reducing refrigerant charge
A system and method for reducing the refrigerant charge in a refrigeration system by preheating the liquid refrigerant before it is introduced to the evaporator inlet. When refrigerant liquid is introduced to the evaporator inlet, a portion of the refrigerant liquid vaporizes. This refrigerant vapor displaces refrigerant liquid at the inlet of the evaporator. As more refrigerant vapor is introduced, the amount of liquid inside the evaporator is reduced. A heat exchanger is placed before the liquid refrigerant inlet of the evaporator to generate more vapor when the refrigerant enters the evaporator.
1. A method for reducing the refrigerant charge in a liquid overfeed refrigeration system comprising preheating liquid refrigerant prior to introduction of the liquid refrigerant to an evaporator of said refrigeration system to vaporize a portion of said liquid refrigerant to refrigerant vapor and introducing a mixture of said liquid refrigerant and said refrigerant vapor to said evaporator, said method further comprising measuring a property of said refrigerant at an outlet of said evaporator and adjusting an amount of said preheating based on said measured property;
wherein said preheating liquid refrigerant step comprises adjusting an amount of heat that is applied to said liquid refrigerant based on data from a sensor located between an outlet of the refrigerant evaporator and an inlet of a compressor, said sensor measuring at least one of temperature, pressure and liquid vapor ratio of refrigerant leaving the refrigerant evaporator;
wherein said preheating liquid refrigerant step is carried out in an indirect heat exchanger located in a refrigerant flow path between an evaporator feed pump and an evaporator inlet, in which warmed refrigerant liquid from a refrigerant condenser is used to provide heat to refrigerant leaving said evaporator feed pump.
2. The method according to claim 1 , comprising heating said liquid refrigerant to convert 10% to 30% of said liquid refrigerant to said refrigerant vapor and delivering said refrigerant vapor to said evaporator with a remainder of said liquid refrigerant.
3. The method according to claim 1 , said refrigeration system comprising a refrigerant evaporator, a refrigerant compressor, a refrigerant condenser, an expansion device and a refrigerant pre-heater connected in a refrigerant flow path in the refrigerant system in the following order: (a) compressor-(b) condenser-(c) pre-heater-(d) expansion device-(e) evaporator-(a) compressor.
4. The method according to claim 3 , said refrigerant flow path further comprising a separator element configured to separate liquid and vapor refrigerant leaving said evaporator.