IP Library Granted Patent US 10,741,494
Granted Patent B2
US 10,741,494 · App. 16/183,078 · Granted Aug 11, 2020

Electronic device including a contact structure contacting a layer

Inventors: Aurore Constant (Oudenaarde, BE); Peter Coppens (Kanegem, BE); Joris Baele (Ghent, BE)
Assignee: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
H01L23/53214H01L21/02057H01L21/0485H01L21/28575H01L21/76886H01L21/786H01L23/53219H01L29/452H01L2224/0517H01L2224/05124H01L2224/05166H01L2224/05181
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Quick Facts
Patent No.
US 10,741,494
App. No.
16/183,078
Granted
Aug 11, 2020
Kind
B2
Abstract

An electronic device can include a semiconductor layer and a contact structure forming an ohmic contact with the layer. In an embodiment, the semiconductor layer can include a III-N material, and the contact structure includes a first phase and a second phase, wherein the first phase includes Al, the second phase includes a metal, and the first phase contacts the semiconductor layer. In another embodiment, the semiconductor layer can be a monocrystalline layer having a surface along a crystal plane. The contact structure can include a polycrystalline material including crystals having surfaces that contact the surface of the monocrystalline layer, wherein a lattice mismatch between the surface of the monocrystalline layer and the surfaces of the crystals is at most 20%.

Claims (75)

1. An electronic device comprising:

a semiconductor layer, wherein:

the semiconductor layer is a monocrystalline layer including a III-N material having a hexagonal lattice structure, and

the monocrystalline layer has a surface along a (0002) crystal plane; and

a contact structure forming an ohmic contact with the semiconductor layer, wherein the contact structure includes a first phase and a second phase different from the first phase, wherein:

the first phase includes Al,

the second phase includes a metal,

the first phase includes first crystals having first surfaces that contact the surface of the monocrystalline layer, and

the first crystals have a cubic lattice structure, and the first surfaces of the crystals are along a (111) crystal plane.

2. The electronic device of claim 1 , wherein an interface between the semiconductor layer and the contact structure is free of an oxide.

3. The electronic device of claim 1 , wherein the second phase includes Al 3 Me, Me 2 AlN, MeN, or a combination thereof, wherein Me is the metal.

4. The electronic device of claim 3 , wherein the metal includes Ti, Zr, Hf, or Ta.

5. The electronic device of claim 3 , wherein the contact structure includes a first film in contact with the semiconductor layer, and Al rel % is at least 80%, wherein:

Al rel %=Al free /(Al total +Me total )*100%,

Al free % is the number of Al atoms/unit area in the first phase,

Al total is the total number of Al atoms/unit area in the contact structure, and

Me total is the total number of metal atoms/unit area in the contact structure.

6. The electronic device of claim 1 , wherein the contact structure comprises:

a first film in contact with the semiconductor layer and including the first and second phases; and

a capping film overlying the first film.

7. The electronic device of claim 1 , the contact structure contacts the semiconductor layer within a contact opening, and along a surface of the semiconductor layer within the contact opening, at least 1% of the surface of the semiconductor layer is in contact with the first phase of the conductive structure.

8. The electronic device of claim 1 , wherein the semiconductor layer includes In a Al b Ga c N where a+b+c=1, or a double heterostructure including a combination of different III-N compounds.

9. The electronic device of claim 1 , wherein the electronic device includes a high electron mobility transistor that includes the semiconductor layer and the contact structure.

10. The electronic device of claim 1 , wherein the electronic device has a plurality of contact structures having the same construction and an average contact resistance of at most 0.5 ohm*mm.

11. The electronic device of claim 1 , wherein:

the semiconductor layer includes Al (1-x) Ga x N where 0<x≤0.3,

the second phase contacts the semiconductor layer and includes Al 3 Me, wherein Me includes Ti, Zr, Hf, or Ta,

the contact structure includes a first film in contact with the semiconductor layer,

Al rel % is at least 80%, wherein:

Al rel %=Al free /(Al total +Me total )*100%,

Al free % is the number of Al atoms/unit area in the first phase,

Al total is the total number of Al atoms/unit area in the contact structure, and

Me total is the total number of metal atoms/unit area in the contact structure

the contact structure comprises:

a first film in contact with the semiconductor layer and including the first and second phases; and

a capping film overlying the first film, and

the electronic device includes a high electron mobility transistor that includes the semiconductor layer and the contact structure.

12. An electronic device comprising:

a semiconductor layer, wherein the semiconductor layer is a monocrystalline layer having a surface along a crystal plane; and

a contact structure forming an ohmic contact with the semiconductor layer, wherein the contact structure includes a first phase and a second phase different from the first phase, wherein:

the first phase includes Al,

the second phase includes a metal,

the first phase of the contact structure includes first crystals having first surfaces that contact the surface of the monocrystalline layer, and

a lattice mismatch between the surface of the monocrystalline layer and the first surfaces of the first crystals is at most 20%.

13. The electronic device of claim 12 , wherein the monocrystalline layer includes a III-N material.

14. The electronic device of claim 13 , wherein:

the III-N material has a hexagonal lattice structure, the surface of the monocrystalline layer is along a (0002) crystal plane, the first crystals have a cubic lattice structure, and the first surfaces of the crystals are along a (111) crystal plane.

15. The electronic device of claim 12 , wherein the first phase of the contact structure includes second crystals having second surfaces along a different crystal plane as compared to the first surfaces of the first crystals.

16. The electronic device of claim 12 , wherein the electronic device includes a high electron mobility transistor that includes the monocrystalline layer and the contact structure.

17. The electronic device of claim 12 , wherein:

the monocrystalline layer includes Al (1-x) Ga x N where 0<x≤0.3 and the surface is along a (0002) crystal plane,

the conductive structure includes a film having an Al phase and an Al 3 Me phase, wherein Me includes Ti, Zr, Hf, or Ta,

the Al phase includes the first crystals and second crystals, wherein the first surfaces of the first crystals are along a (111) crystal plane, and second surfaces of the second crystals are along a (200) crystal plane,

Al rel % is at least 80%, wherein:

Al rel %=Al free /(Al total +Me total )*100%,

Al free % is the number of Al atoms/unit area in the first phase,

Al total is the total number of Al atoms/unit area in the contact structure, and

Me total is the total number of metal atoms/unit area in the contact structure,

the contact structure comprises:

a first film in contact with the monocrystalline layer and including the first and second phases; and

a capping film overlying the first film,

the electronic device includes a high electron mobility transistor that includes the monocrystalline layer and the contact structure.

18. The electronic device of claim 1 , wherein the first phase includes at least 90 atomic % Al, and the second phase includes Al 3 Me, Me 2 AlN, MeN, or a combination thereof, wherein Me is Ti, Zr, Hf, or Ta.

19. An electronic device comprising:

a semiconductor layer, and

a contact structure including a first film in contact with the semiconductor layer and forming an ohmic contact with the semiconductor layer, wherein:

the first film includes a first phase and a second phase different from the first phase, wherein:

the first phase includes Al and contacts the semiconductor layer,

the second phase includes a metal, and

Al rel % is at least 80%, wherein:

Al rel %=Al free /(Al total +Me total )*100%,

Al free % is the number of Al atoms/unit area in the first phase,

Al total is the total number of Al atoms/unit area in the contact structure, and

Me total is the total number of metal atoms/unit area in the contact structure.

20. The electronic device of claim 19 , wherein the semiconductor layer includes In a Al b Ga c N, where a+b+c=1.

Assignments (3)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 048327, FRAME 0670 Recorded Jun 23, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 064079/0001 →
SECURITY INTEREST Recorded Feb 13, 2019
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 048327/0670 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 7, 2018
From: CONSTANT, AURORE; COPPENS, PETER; BAELE, JORIS
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 047437/0787 →