IP Library Granted Patent US 10,737,673
Granted Patent B2
US 10,737,673 · App. 16/186,672 · Granted Aug 11, 2020

Electric-brake controller and vehicle brake system

Inventor: Hiroshi Nakaoka (Okazaki, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B60T8/176B60T7/042B60T8/4081B60T8/4836B60T13/662B60T13/74B60T13/741B60T17/22B60T8/267B60T2270/10
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Quick Facts
Patent No.
US 10,737,673
App. No.
16/186,672
Granted
Aug 11, 2020
Kind
B2
Abstract

An electric-brake controller includes an antilock controller configured to control a pressing force of an electric brake. The electric brake includes a pressing member that is advanced by rotation of an electric motor in a forward direction to press a friction member against a brake rotation member. The electric brake includes a return spring that applies a spring force such that the pressing member is moved away from the brake rotation member. The antilock controller includes a pressing-force reducer that reduces the pressing force. The pressing-force reducer includes: a reverse-rotation-current supplier that supplies reverse-rotation current for rotating the electric motor in a reverse direction for a reverse-rotation-current supply time; and a forward-rotation-current supplier that supplies forward-rotation current, for rotating the electric motor in the forward direction, to the electric motor after the reverse-rotation current is supplied for the reverse-rotation-current supply time.

Claims (55)

1. An electric-brake controller comprising an antilock controller configured to reduce slipping of a wheel under braking by controlling a pressing force of an electric brake comprising a pressing member that is advanced by rotation of an electric motor in a forward direction to press a friction member against a brake rotation member to reduce rotation of the wheel, the brake rotation member being configured to be rotated with the wheel, the pressing force being a force with which the pressing member presses the friction member against the brake rotation member,

wherein the electric brake comprises a return spring configured to apply a spring force such that the pressing member is moved away from the brake rotation member in a back direction,

wherein the antilock controller comprises a pressing-force reducer configured to reduce the pressing force,

wherein the pressing-force reducer comprises:

a reverse-rotation-current supplier configured to supply reverse-rotation current for a reverse-rotation-current supply time, the reverse-rotation current being current causing the electric motor to rotate in a reverse direction reverse to the forward direction; and

a forward-rotation-current supplier configured to supply forward-rotation current to the electric motor after the reverse-rotation current is supplied by the reverse-rotation-current supplier for the reverse-rotation-current supply time, the forward-rotation current being current causing the electric motor to rotate in the forward direction,

wherein the electric-brake controller comprises an operation-dependent pressing-force controller configured to control the pressing force to a magnitude related to a state of operation of a brake operating member by a driver, and

wherein the pressing-force reducer is configured to reduce the pressing force at a rate greater than a maximum value of a rate at which the pressing force is reduced the pressing force at a rate greater than a maximum value of a rate at which the pressing force is reduced by the operation-dependent pressing-force controller.

2. The electric-brake controller according to claim 1 , wherein the pressing-force reducer comprises a reverse-rotation-current supply-pattern determiner configured to determine the reverse-rotation-current supply time, based on (i) a target pressing force that is a target value of the pressing force and (ii) an actual pressing force that is an actual pressing force at a time of determination of reverse-rotation-current supply time.

3. The electric-brake controller according to claim 2 , wherein the reverse-rotation-current supply-pattern determiner is configured to:

determine the reverse-rotation-current supply time to a time that increases as the difference between the target pressing force and the actual pressing force increases; and determine a magnitude of the reverse-rotation current to a value that increases as the actual pressing force increases.

4. The electric-brake controller according to claim 1 , wherein the pressing-force reducer comprises a forward-rotation-current determiner configured to determine a magnitude of the forward-rotation current, based on at least one of an actual pressing force and a target pressing force that is a target value of the pressing force.

5. The electric-brake controller according to claim 1 , wherein the pressing-force reducer comprises a target-pressing-force determiner configured to determine a target pressing force that is a target value of the pressing force, based on at least one of (a) an actual slipping state of the wheel under braking, (b) the pressing force in a case where control of the antilock controller is started, and (c) the pressing force that achieves a maximum braking force determined in an ideal slipping range.

6. The electric-brake controller according to claim 1 ,

wherein the antilock controller comprises a main controller configured to create an instruction for controlling the pressing force, each time when a predetermined set time has elapsed,

wherein the pressing-force reducer is configured to reduce the pressing force when a reduction instruction for reducing the pressing force is created by the main controller,

wherein the reverse-rotation-current supplier is configured to supply the reverse-rotation current to the electric motor for the reverse-rotation-current supply time, and

wherein the forward-rotation-current supplier is configured to supply the forward-rotation current until the predetermined set time has elapsed, after the reverse-rotation current is supplied by the reverse-rotation-current supplier for the reverse-rotation-current supply time.

7. The electric-brake controller according to claim 1 ,

wherein the antilock controller comprises a main controller configured to create an instruction for controlling the pressing force, each time when a predetermined set time has elapsed,

wherein the pressing-force reducer is configured to reduce the pressing force when a reduction instruction for reducing the pressing force is created by the main controller,

wherein supply of the reverse-rotation current by the reverse-rotation-current supplier and supply of the forward-rotation current by the forward-rotation-current supplier are alternately performed a plurality of times in the predetermined set time.

8. The electric-brake controller according to claim 1 , wherein the antilock controller configured to:

determine the reverse-rotation-current supply time, each time when the predetermined set time has elapsed; and

execute feedforward control for reducing the pressing force for the reverse-rotation-current supply time.

9. An electric-brake controller comprising an antilock controller configured to reduce slipping of a wheel under braking by controlling a pressing force of an electric brake comprising a pressing member that is advanced by rotation of an electric motor in a forward direction to press a friction member against a brake rotation member to reduce rotation of the wheel, the brake rotation member being configured to be rotated with the wheel, the pressing force being a force with which the pressing member presses the friction member against the brake rotation member,

wherein the electric brake comprises a return spring configured to apply a spring force such that the pressing member is moved away from the brake rotation member in a back direction,

wherein the antilock controller comprises a pressing-force reducer configured to reduce the pressing force,

wherein the pressing-force reducer comprises:

a reverse-rotation-current supplier configured to supply reverse-rotation current for a reverse-rotation-current supply time, the reverse-rotation current being current causing the electric motor to rotate in a reverse direction reverse to the forward direction; and

a forward-rotation-current supplier configured to supply forward-rotation current to the electric motor after the reverse-rotation current is supplied by the reverse-rotation-current supplier for the reverse-rotation-current supply time, the forward-rotation current being current causing the electric motor to rotate in the forward direction, and

wherein the antilock controller configured to:

determine the reverse-rotation-current supply time, each time when the predetermined set time has elapsed; and

execute feedforward control for reducing the pressing force for the reverse-rotation-current supply time.

10. A vehicle brake system, comprising:

an electric brake comprising a pressing member that is advanced by rotation of an electric motor in a forward direction to press a friction member against a brake rotation member to reduce rotation of a wheel, the brake rotation member being configured to be rotated with the wheel; and

an electric-brake controller comprising an antilock controller configured to reduce slipping of the wheel under braking by controlling a pressing force with which the pressing member presses the friction member against the brake rotation member,

wherein the electric brake comprises a return spring configured to apply a spring force such that the pressing member is moved away from the brake rotation member in a back direction,

wherein the antilock controller comprises a pressing-force reducer configured to reduce the pressing force,

wherein the pressing-force reducer comprises:

a reverse-rotation-current supplier configured to supply reverse-rotation current for a reverse-rotation-current supply time, the reverse-rotation current being current causing the electric motor to rotate in a reverse direction reverse to the forward direction; and

a forward-rotation-current supplier configured to supply forward-rotation current to the electric motor after the reverse-rotation current is supplied by the reverse-rotation-current supplier for the reverse-rotation-current supply time, the forward-rotation current being current causing the electric motor to rotate in the forward direction,

wherein the electric-brake controller comprises an operation-dependent pressing-force controller configured to control the pressing force to a magnitude related to a state of operation of a brake operating member by a driver, and

wherein the pressing-force reducer is configured to reduce the pressing force at a rate greater than a maximum value of a rate at which the pressing force is reduced by the operation-dependent pressing-force controller.

11. A vehicle brake system, comprising:

an electric brake comprising a pressing member that is advanced by rotation of an electric motor in a forward direction to press a friction member against a brake rotation member to reduce rotation of a wheel, the brake rotation member being configured to be rotated with the wheel; and

an electric-brake controller comprising an antilock controller configured to reduce slipping of the wheel under braking by controlling a pressing force with which the pressing member presses the friction member against the brake rotation member,

wherein the electric brake comprises a return spring configured to apply a spring force such that the pressing member is moved away from the brake rotation member in a back direction,

wherein the antilock controller comprises a pressing-force reducer configured to reduce the pressing force,

wherein the pressing-force reducer comprises:

a reverse-rotation-current supplier configured to supply reverse-rotation current for a reverse-rotation-current supply time, the reverse-rotation current being current causing the electric motor to rotate in a reverse direction reverse to the forward direction; and

a forward-rotation-current supplier configured to supply forward-rotation current to the electric motor after the reverse-rotation current is supplied by the reverse-rotation-current supplier for the reverse-rotation-current supply time, the forward-rotation current being current causing the electric motor to rotate in the forward direction, and

wherein the antilock controller configured to:

determine the reverse-rotation-current supply time, each time when the predetermined set time has elapsed; and

execute feedforward control for reducing the pressing force for the reverse-rotation-current supply time.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: NAKAOKA, HIROSHI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 047475/0454 →
Priority Claims (1)
JP 2017-222916 · Nov 20, 2017 · national
Continuity (1)
Related Publication 20190152451A1 · May 23, 2019
Cited By (1)
US 12,194,971