IP Library › Granted Patent US 10,595,947
Granted Patent B2
US 10,595,947 · App. 16/192,315 · Granted Mar 24, 2020

Surgical instrument shaft with embedded optical fiber

Inventor: John Ryan Steger (Sunnyvale, CA)
Assignee: Intuitive Surgical Operations, Inc.
A61B34/35A61B34/20A61B34/76A61B90/361A61B34/37A61B2017/00017A61B2017/00398A61B2017/00477A61B2034/2061A61B2034/305A61B2090/064A61B2090/065A61B2090/0811A61B2090/3614
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Quick Facts
Patent No.
US 10,595,947
App. No.
16/192,315
Granted
Mar 24, 2020
Kind
B2
Abstract

A surgical instrument shaft is provided that includes a hollow tube formed of a base material and including an inner wall surface and an outer wall surface; reinforcing glass material is embedded between the inner surface and outer wall surface; an optical fiber is embedded within the base material between the inner wall surface and the outer wall surface.

Claims (55)

1. A surgical instrument shaft comprising:

a hollow tube including an inner wall surface and an outer wall surface comprising: a base material having a reinforcing glass material embedded therein between the inner surface and outer wall surface; and

an optical fiber embedded within the base material between the inner wall surface and the outer wall surface.

2. The surgical instrument shaft of claim 1 further including:

a glass tubule embedded within the resin material between the inner wall surface and the outer wall surface;

wherein the optical fiber is disposed within the glass tubule.

3. The surgical instrument shaft of claim 1 further including:

a lubricant material disposed between the optical fiber and the glass tubule.

4. The surgical instrument shaft of claim 1 further including:

a protective buffer layer about the optical fiber; and

a lubricant material disposed between the protective buffer layer and the glass tubule.

5. The surgical instrument shaft of claim 1 ,

wherein the base material includes a resin.

6. The surgical instrument shaft of claim 1 ,

wherein the reinforcing glass material includes reinforcing glass fibers.

7. The surgical instrument shaft of claim 1 further including:

a plurality of optical fibers embedded within the base material between the inner wall surface and the outer wall surface.

8. The surgical instrument shaft of claim 1 further including:

a fiber Bragg grating formed in the optical fiber.

9. The surgical instrument shaft of claim 1 further including:

a plurality of optical fibers embedded within the base material between the inner wall surface and the outer wall surface;

a fiber Bragg grating formed in two or more of the optical fibers;

wherein the two or more optical fibers are distributed circumferentially between the inner wall surface and the outer wall surface such that when a compressing stress is imparted to fiber Bragg gratings within an optical fiber in one circumferential portion of the hollow tube, a tensile stress is imparted to fiber Bragg gratings within an optical fiber located in a different circumferential portion of the tube wall.

10. The surgical instrument of claim 1 further including:

an optical signal coupler disposed at at least one end of the hollow tube, operatively coupled the end face of optical fiber.

11. A surgical instrument comprising:

a hollow tubular shaft including a distal end portion and a proximal end portion, including an inner wall surface and an outer wall surface, and including a base material having reinforcing glass embedded therein between the inner wall surface and outer wall surface; wherein the inner wall surface defines a lumen that extends between the distal end portion and the proximal end portion;

an optical fiber disposed between the inner wall surface and the outer wall surface and extending between the distal end portion and the proximal end portion;

an end effector at the distal end portion of the shaft;

a carriage at the proximal end of the shaft; and

a cable ( 508 ) extending within the lumen between the end effector and the carriage.

12. The surgical instrument of claim 11 further including:

a glass tubule embedded within the resin material between the inner wall surface and the outer wall surface;

wherein the optical fiber is disposed within the glass tubule.

13. The surgical instrument of claim 11 ,

wherein the base material includes a resin.

14. The surgical instrument of claim 11 ,

wherein the reinforcing glass material includes reinforcing glass fibers.

15. The surgical instrument of claim 11 further including:

a plurality of optical fibers embedded within the base material between the inner wall surface and the outer wall surface.

16. The surgical instrument of claim 11 further including:

a fiber Bragg grating formed in the optical fiber.

17. The surgical instrument of claim 11 further including:

a plurality of optical fibers embedded within the base material between the inner wall surface and the outer wall surface;

a fiber Bragg grating formed in two or more of the optical fibers;

wherein the two or more optical fibers are distributed circumferentially between the inner wall surface and the outer wall surface such that when a compressing stress is imparted to fiber Bragg gratings within an optical fiber in one circumferential portion of the hollow tube, a tensile stress is imparted to fiber Bragg gratings within an optical fiber located in a different circumferential portion of the tube wall.

18. The surgical instrument of claim 11 ,

wherein the optical fiber extends onto the end effector; further including:

a fiber Bragg grating formed in a portion of the optical fiber that extends onto the end effector.

19. The surgical instrument of claim 11 ,

wherein the optical fiber extends onto the end effector;

wherein the end effector includes first and second jaws; further including:

a fiber Bragg grating formed in a portion of the optical fiber that extends onto at least one of the first and second jaws.

20. The surgical instrument of claim 11 further including:

an optical signal coupler disposed at at least one end of the hollow tube, operatively coupled the end face of optical fiber.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2018
From: STEGER, JOHN RYAN
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 047518/0367 →
Continuity (2)
Provisional Application 62588081 · Nov 17, 2017
Related Publication 20190151036A1 · May 23, 2019