IP Library Granted Patent US 11,378,040
Granted Patent B2
US 11,378,040 · App. 16/192,693 · Granted Jul 5, 2022

Swirl preburner system and method

Inventor: Jeffery Tyler Thornburg (Madison, AL)
Assignee: Stratolaunch, LLC
F02K9/52F02K3/075F02K9/48F02K9/64F23R3/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,378,040
App. No.
16/192,693
Granted
Jul 5, 2022
Kind
B2
Abstract

A swirl preburner having a first swirl core defining a first swirl chamber having a first swirl chamber first end and a first swirl chamber second end. The swirl preburner further includes a second swirl core defining a second swirl chamber having a second swirl chamber first end and a second swirl chamber second end. The swirl preburner also includes a mixing element defining a mixing chamber, the mixing chamber surrounding a portion of the first and second chamber at least including the first chamber second end and the second chamber second end.

Claims (33)

1. A method comprising:

introducing a first fluid into a first swirl chamber defined by a first swirl core of a swirl preburner, the first fluid introduced at a first swirl chamber first end and generating a first fluid flow propagating toward a first swirl chamber second end, the first swirl chamber second end defining a first swirl chamber exit port, the first fluid flow swirling within the first swirl chamber from the first swirl chamber first end to the first swirl chamber second end, the first swirl chamber comprising a first swirl chamber taper portion that transitions a diameter of the first swirl chamber from a first larger diameter at the first swirl chamber first end to a second smaller diameter at the first swirl chamber second end that is smaller than the first larger diameter;

introducing a second fluid into a second swirl chamber defined by a second swirl core of the swirl preburner, the second fluid introduced at a second swirl chamber first end and generating a second fluid flow propagating toward a second swirl chamber second end, the second swirl chamber second end defining a second swirl chamber exit port, the second fluid flow swirling within the second swirl chamber from the second swirl chamber first end to the second swirl chamber second end, the second swirl chamber surrounding a portion of the first swirl chamber including at least the first swirl chamber second end being nested within the second swirl chamber, the second swirl chamber comprising a second swirl chamber taper portion that transitions a diameter of the second swirl chamber from a third larger diameter at the second swirl chamber first end to a fourth smaller diameter at the second swirl chamber second end that is smaller than the third larger diameter, the first larger diameter being smaller than the third larger diameter and larger than the fourth smaller diameter;

introducing a third fluid into a mixing chamber defined by a mixing element, the mixing chamber surrounding a portion of the first and second swirl chambers at least including the first swirl chamber second end and the second swirl chamber second end, with the first and second fluid flow leaving the first and second swirl chambers into the mixing chamber and mixing within the mixing chamber; and

igniting at least the first fluid flow and the second fluid flow within the mixing chamber to generate a combustion that drives one or more pumps that pump fuel or oxidizer to a propulsive combustion chamber of a rocket engine.

2. The method of claim 1 , wherein the first fluid comprises liquid oxygen, and wherein the second fluid and third fluid comprise liquid hydrogen.

3. The method of claim 1 , wherein introducing the third fluid into the mixing chamber includes generating an envelope of third fluid flow that surrounds the first and second fluid flow leaving the first and second swirl chambers at the first and second swirl chamber second ends.

4. The method of claim 1 , further comprising directing exhaust generated by the combustion of at least the first and second fluid to a turbine, the turbine powering the one or more pumps that at least introduces the first fluid to the first swirl chamber or introduces the second fluid to the second fluid chamber.

5. The method of claim 1 , wherein the first swirl chamber is axial symmetric about an axis X, wherein the second swirl chamber is axial symmetric about the axis X, and wherein the mixing chamber is axial symmetric about the axis X.

6. The method of claim 1 , wherein introducing the first fluid into the first swirl chamber comprises injecting the first fluid into the first swirl chamber via a plurality of first swirl chamber injection ports disposed at the first swirl chamber first end; and

wherein introducing the second fluid into the second swirl chamber comprises injecting the second fluid into the second swirl chamber via a plurality of second swirl chamber injection ports disposed at the second swirl chamber first end.

7. The method of claim 6 , wherein injecting the first fluid into the first swirl chamber via the plurality of first swirl chamber injection ports generates the first fluid flow swirling within the first swirl chamber from the first swirl chamber first end to the first swirl chamber second end, and

wherein injecting the second fluid into the second swirl chamber via the plurality of second swirl chamber injection ports generates the second fluid flow swirling within the second swirl chamber from the second swirl chamber first end to the second swirl chamber second end.

8. A swirl preburner comprising:

a first swirl core defining a first swirl chamber having a first swirl chamber first end and a first swirl chamber second end, the first swirl chamber second end defining a first swirl chamber exit port, the first swirl chamber comprising a first swirl chamber taper portion that transitions a diameter of the first swirl chamber from a first larger diameter at the first swirl chamber first end to a second smaller diameter at the first swirl chamber second end that is smaller than the first larger diameter;

a second swirl core defining a second swirl chamber having a second swirl chamber first end and a second swirl chamber second end, the second swirl chamber second end defining a second swirl chamber exit port, the second swirl chamber surrounding a portion of the first swirl chamber including at least the first swirl chamber second end, the second swirl chamber comprising a second swirl chamber taper portion that transitions a diameter of the second swirl chamber from a third larger diameter at the second swirl chamber first end to a fourth smaller diameter at the second swirl chamber second end that is smaller than the third larger diameter, the first larger diameter being smaller than the third larger diameter and larger than the fourth smaller diameter; and

a mixing element defining a mixing chamber, the mixing chamber surrounding a portion of the first and second swirl chamber at least including the first swirl chamber second end and the second swirl chamber second end, wherein the swirl preburner drives a pump that pumps a fuel or oxidizer to a propulsive combustion chamber of a rocket engine.

9. The swirl preburner of claim 8 , wherein the first swirl chamber tapers from a first larger diameter at the first swirl chamber first end to a second smaller diameter at the first swirl chamber second end.

10. The swirl preburner of claim 8 , wherein the second swirl chamber tapers from a first larger diameter at the second swirl chamber first end to a second smaller diameter at the second swirl chamber second end.

11. The swirl preburner of claim 8 , wherein the first swirl chamber comprises a plurality of first swirl chamber injection ports disposed at the first swirl chamber first end configured to tangentially feed a first fluid into the first swirl chamber at a tangent of a circumference of the first swirl chamber.

12. The swirl preburner of claim 8 , wherein the second swirl chamber comprises a plurality of second swirl chamber injection ports disposed at the second swirl chamber first end configured to tangentially feed a second fluid into the second swirl chamber.

13. The swirl preburner of claim 8 , wherein the mixing chamber comprises a mixing cup portion and a diluent injection portion.

14. A preburner comprising:

a first core defining a first chamber having a first swirl chamber first end and a first swirl chamber second end, the first swirl chamber comprising a first swirl chamber taper portion that transitions a diameter of the first swirl chamber from a first diameter at the first swirl chamber first end to a second smaller diameter at the first swirl chamber second end that is smaller than the first diameter;

a second core defining a second swirl chamber having a second swirl chamber first end and a second swirl chamber second end, the second swirl chamber comprising a second swirl chamber taper portion that transitions a diameter of the second swirl chamber from a third diameter at the second swirl chamber first end to a fourth smaller diameter at the second swirl chamber second end that is smaller than the third diameter, the first diameter being smaller than the third diameter and larger than the fourth smaller diameter; and

a mixing element defining a mixing chamber, the mixing chamber surrounding a portion of the first and second chamber at least including the first chamber second end and the second chamber second end,

wherein the preburner is disposed downstream of a turbine that drives at least one fluid pump that pumps fluid to at least one of the first core, second core, and mixing element.

15. The preburner of claim 14 , wherein the first chamber second end defines a first chamber exit port, and wherein the second chamber second end defines a second chamber exit port that defined a common face with the first chamber exit port.

16. The preburner of claim 14 , wherein the second chamber surrounds a portion of the first chamber including at least the first chamber second end.

17. The preburner of claim 14 , wherein the first chamber has circular radial symmetry about an axis X, and wherein the second chamber has circular radial symmetry about the axis X.

18. The preburner of claim 14 , wherein a ratio of a first length of the first chamber to a first diameter of the first chamber is within the range of 8.0 to 7.0 and wherein a ratio of a second length of the second chamber to a second diameter of the second chamber is within the range of 6.0 to 7.0.

19. The preburner of claim 14 , wherein the second chamber defines a cylindrical-ring that surrounds the first chamber.

20. The preburner of claim 14 , wherein the mixing chamber defines a cylindrical-ring that surrounds at least a portion of the first chamber and second chamber.

Assignments (4)
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY COLLATERAL Recorded Jan 9, 2026
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION
To: STRATOLAUNCH, LLC
Reel/Frame 074281/0549 →
PATENT SECURITY AGREEMENT Recorded Dec 18, 2023
From: STRATOLAUNCH, LLC
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, NOT IN ITS INDIVIDUAL CAPACITY BUT SOLELY AS ADMINISTRATIVE AGENT
Reel/Frame 066058/0666 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2019
From: STRATOLAUNCH RESEARCH, INC.
To: STRATOLAUNCH, LLC
Reel/Frame 050687/0637 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2019
From: THORNBURG, JEFFERY TYLER
To: STRATOLAUNCH RESEARCH, INC.
Reel/Frame 048638/0407 →
Continuity (1)
Related Publication 20200158049A1 · May 21, 2020