IP Library Granted Patent US 48,889
Granted Patent E1
US 48,889 · App. 16/193,924 · Granted Jan 11, 2022

Dehydrofluorination of 245FA to 1234ZE

Inventors: Sheng Peng (Hockessin, DE); Mario Joseph Nappa (Leesburg, FL)
Assignee: THE CHEMOURS COMPANY FC, LLC
C07C17/25
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Quick Facts
Patent No.
US 48,889
App. No.
16/193,924
Granted
Jan 11, 2022
Kind
E1
Abstract

A method of producing a fluoropropane fluoropropene of formula CF 3 CH═CHF, comprising contacting a mixture of 1,1,1,3,3-pentafluoropropane and Z-1,3,3,3-tetrafluoropropene in the gas phase with a catalyst comprising at least one catalyst selected from the group consisting of fluorinated Cr 2 O 3 or Cr/Ni on fluoride alumina, in the presence of an oxygen containing gas, to form a mixture comprising Z-1,3,3,3-tetrafluoropropane Z-1,3,3,3-tetrafluoropropene, E-1,3,3,3,-tetrafluoropropene, hydrogen fluoride, and optionally unreacted 1,1,1,3,3-pentafluoropropane, separating the E-1,3,3,3-tetrafluoropropene from the Z-isomer and any unreacted 1,1,1,3,3-pentafluoropropane, if present, and recovering said E-1,3,3,3-tetrafluoropropene.

Claims (25)

1. A method of producing a fluoropropane fluoropropene of formula CF 3 CH═CHF while suppressing additional production of Z-1,3,3,3-tetrafluoropropene, comprising: a) providing and contacting a starting feed mixture of 1,1,1,3,3-pentafluoropropane and at least 10% by weight Z-1,3,3,3-tetrafluoropropene to suppress its production in the gas phase with a catalyst comprising at least one catalyst selected from the group consisting of fluorinated Cr 2 O 3 or Cr/Ni on fluorided alumina, in the presence of an oxygen containing gas, to form a product mixture comprising Z-1,3,3,3-tetrafluoropropane Z-1,3,3,3-tetrafluoropropene, E-1,3,3,3,-tetrafluoropropene, hydrogen fluoride, and optionally unreacted 1,1,1,3,3-pentafluoropropane, b) separating the E-1,3,3,3-tetrafluoropropene from the Z-isomer and any unreacted 1,1,1,3,3-pentafluoropropane, if present, and c) recovering said E-1,3,3,3-tetrafluoropropene.

2. The method of claim 1 , wherein said mixture of 1,1,1,3,3-pentafluoropropane and Z-1,3,3,3-tetrafluoropropene comprises at least 7% by weight Z-1,3,3,3-tetrafluoropropene.

3. The method of claim 1 , wherein said mixture of 1,1,1,3,3-pentafluoropropane and Z-1,3,3,3-tetrafluoropropene comprises at least 10% by weight Z-1,3,3,3-tetrafluoropropene.

4. The method of claim 1 , wherein at least 94% the isomeric selectivity of the conversion of the 1,1,1,3,3-pentafluoropropane is converted to E-isomer of 1,3,3,3-tetrafloropropene 1,3,3,3-tetrafluoropropene is at least 94 mol %.

5. The method of claim 1 , wherein at least 98% the isomeric selectivity of the conversion of the 1,1,1,3,3-pentafluoropropane is converted to E-isomer of 1,3,3,3-tetrafloropropene 1,3,3,3-tetrafluoropropene is at least 98 mol %.

6. The method of claim 1 , further comprising recovering Z-1,3,3,3-tetrafluoropropene, or a mixture of Z-1,3,3,3-tetrafluoropropene and 1,1,1,3,3-pentafluoropropane, and recycling Z-1,3,3,3-tetrafluoropropene, or a mixture of Z-1,3,3,3-tetrafluoropropene and 1,1,1,3,3-pentafluoropropane back to step a).

7. The process method of claim 1 , wherein said hydrogen fluoride produced in step a) is separated and recovered.

8. The process method of step claim 1 , wherein said oxygen containing gas is oxygen, or air.

9. The method of claim 8, wherein said oxygen containing gas is oxygen.

10. The method of claim 9, further providing the E-1,3,3,3-tetrafluoropropene to a refrigerant system.

11. A method comprising: a) contacting a starting feed mixture of 1,1,1,3,3-pentafluoropropane and at least 10% by weight Z-1,3,3,3-tetrafluoropropene in the gas phase with a catalyst comprising at least one catalyst selected from the group consisting of fluorinated Cr 2 O 3 or Cr/Ni on fluorided alumina, in the presence of an oxygen containing gas in a reactor, to suppress additional formation of the Z-1,3,3,3-tetrafluoropropene and form a reactor product mixture comprising Z-1,3,3,3-tetrafluoropropene, E-1,3,3,3-tetrafluoropropene, hydrogen fluoride, and optionally unreacted 1,1,1,3,3-pentafluoropropane, b) separating the E-1,3,3,3-tetrafluoropropene from the Z-isomer and any unreacted 1,1,1,3,3-pentafluoropropane, if present, and c) recovering said E-1,3,3,3-tetrafluoropropene and providing the E-1,3,3,3-tetrafluoropropene to a refrigerant system.

12. The method of claim 11, the method including operating the refrigerant system, wherein the refrigerant system comprises the E-1,3,3,3-tetrafluoropropene.

13. The method of claim 1, wherein said mixture of 1,1,1,3,3-pentafluoropropane and Z-1,3,3,3-tetrafluoropropene comprises at least 11% by weight Z-1,3,3,3-tetrafluoropropene.

14. The method of claim 12, wherein the isomeric selectivity of the conversion of the 1,1,1,3,3-pentafluoropropane to E-isomer of 1,3,3,3-tetrafluoropropene is at least 94 mol %.

15. The method of claim 12, wherein the isomeric selectivity of the conversion of the 1,1,1,3,3-pentafluoropropane to E-isomer of 1,3,3,3-tetrafluoropropene is at least 98 mol %.

16. The method of claim 12, further comprising recovering Z-1,3,3,3-tetrafluoropropene, or a mixture of Z-1,3,3,3-tetrafluoropropene and 1,1,1,3,3-pentafluoropropane, and recycling Z-1,3,3,3-tetrafluoropropene, or a mixture of Z-1,3,3,3-tetrafluoropropene and 1,1,1,3,3-pentafluoropropane back to step a).

17. The process of claim 12, wherein said hydrogen fluoride produced in step a) is separated and recovered.

18. The process of claim 12, wherein said oxygen containing gas is oxygen, or air.

19. The method of claim 10, further comprising operating the refrigerant system, the refrigerant system comprising said E-1,3,3,3-tetrafluoropropene recovered.

20. The method of claim 1, wherein the isomeric selectivity of the 1,3,3,3-tetrafluoropropene as directly formed from the 1,1,1,3,3-pentafluoropropane is at least 99.7 mol % E-isomer.

21. The method of claim 11, wherein the isomeric selectivity of the 1,3,3,3-tetrafluoropropene as directly formed from the 1,1,1,3,3-pentafluoropropane is at least 99.7 mol % E-isomer.

22. The method of claim 1, wherein the contacting is conducted at a temperature held between 275° C. and 350° C.

23. The method of claim 11, wherein the contacting is conducted at a temperature held between 275° C. and 350° C.

24. The method of claim 1, wherein the product mixture includes a mole ratio of E-1,3,3,3-tetrafluoropropene to Z-1,3,3,3-tetrafluoropropene of about 5.7 to about 6.

25. The method of claim 11, wherein the product mixture includes a mole ratio of E-1,3,3,3-tetrafluoropropene to Z-1,3,3,3-tetrafluoropropene of about 5.7 to about 6.

Assignments (1)
SECURITY INTEREST Recorded May 3, 2019
From: THE CHEMOURS COMPANY FC, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049080/0482 →
Continuity (2)
Reissue 14819807 · Aug 6, 2015
Provisional Application 62037138 · Aug 14, 2014