Paint mixture and lint removal method
The present invention provides a paint mixture containing a paint and paper sludge-derived sintered carbonized porous grains, the use of the paint mixture for removing lint, a composite structure containing the paint mixture and a lint removal method for the paper machine in the papermaking process, for the printing and/or copying process, and for the electric control panels in the papermaking mill to prevent piling and sticking troubles and/or fire breakout caused by lint generated during the operation of paper machine and equipment in the paper converting process. The provided paint mixture and method also reduces paper breakages of the paper machine. The provided paint mixture and method is composed of preparation of a mixture of paint and paper sludge-derived sintered carbonized porous grains and then paint, e.g., machines and/or equipment located after the Yankee dryer, steel pipe handrails in a household papers manufacturing mill.
1. A paint mixture comprising a paint and paper sludge-derived sintered carbonized porous grains;
wherein the paper sludge-derived sintered carbonized porous grains contain 5 to 40 wt %, on a dry weight basis, of combustibles including carbon and 60 to 95 wt %, on a dry weight basis, of incombustibles, have a median size D50 of not more than 100 μm and a volume porosity of not less than 50% and are obtainable by sintering and carbonizing a paper sludge in a reducing carbonization sintering furnace at a carbonization temperature of 500° C. to 1,300° C.
2. The paint mixture according to claim 1 , wherein the paper sludge-derived sintered carbonized porous grains contain 15 to 40 wt %, on a dry weight basis, of combustibles including carbon and 60 to 85 wt %, on a dry weight basis, of incombustibles, have a median size D50 of not more than 20 μm and a volume porosity of not less than 70% and are obtainable by sintering and carbonizing a paper sludge in a reducing carbonization sintering furnace at a carbonization temperature of 500° C. to 1,300° C.
3. The paint mixture according to claim 1 , wherein the paint includes an epoxy resin or an acrylic resin curing agent made of methacrylate polymer.
4. A composite structure comprising a painting target and a paint layer containing a paint mixture as described in claim 1 .
5. The composite structure according to claim 4 , wherein the painting target is made of iron, stainless steel, aluminum, or brass.
6. The composite structure according to claim 4 , wherein the painting target is a metal surface of a machine or equipment located after the dryer process of a paper machine, a machine or equipment in a paper converting process including the printing press, or electric control panels in the papermaking mill.
7. The composite structure according to claim 4 , comprising an underlayer between the painting target and the paint layer, wherein the underlayer does not contain the paper sludge-derived sintered carbonized porous grains.
8. The composite structure according to claim 7 , wherein the painting target is made of stainless steel, the underlayer is obtainable by using only acrylic resin curing agent made of methacrylate polymer, and the paint layer is obtainable by using a paint mixture containing an epoxy resin paint.
9. The composite structure according to claim 4 , wherein the painting target has been pretreated by rubbing the painting target using an industrial nonwoven fabric surface treatment material or any of abrasive papers #20 to #100.
10. A method of using a paint mixture of claim 1 comprising preventing lint from adhering to a paint target by applying the paint mixture to the paint target.
11. A method for removing lint comprising painting a painting target with a paint mixture as described in claim 1 to prevent lint from adhering to the painting target.
12. The method for removing lint according to claim 11 , wherein a composite structure comprising the painting target and a paint layer containing the paint mixture is obtained.
13. The method for removing lint according to claim 11 , wherein the painting target is made of stainless steel, aluminum, or brass, and the method includes a pretreatment comprising rubbing the painting target using an industrial nonwoven fabric surface treatment material or any of abrasive papers #20 to #100.
14. The method for removing lint according to claim 11 , wherein the painting target is made of stainless steel, and the method includes a pretreatment of rubbing the painting target with an industrial nonwoven fabric surface treatment material or any of abrasive papers #20 to #100; painting the underlayer using only acrylic resin curing agent made of methacrylate polymer; and subsequently painting the paint mixture on the underlayer.
15. The paint mixture according to claim 2 , wherein the paint includes an epoxy resin or an acrylic resin curing agent made of methacrylate polymer.
16. A composite structure comprising a painting target and a paint layer containing a paint mixture as described in claim 2 , wherein the painting target is made of iron, stainless steel, aluminum, or brass.
17. A composite structure comprising a painting target and a paint layer containing a paint mixture as described in claim 3 , wherein the painting target is made of iron, stainless steel, aluminum, or brass.
18. A composite structure comprising a painting target and a paint layer containing a paint mixture as described in claim 15 , wherein the painting target is made of iron, stainless steel, aluminum, or brass.
19. A painting mixture consisting of a paint and paper sludge-derived sintered carbonized porous grains.