ALERT SYSTEM FOR DETECTING CONTENTS WITHIN A CONTAINER
A media level alert is useable in the context of a fluid additive system, such as a water softener. The alert system includes a sensor that does not directly interface with media within a container, such that the sensor can measure the media level without being exposed to contact with the media itself. Further, the alert system may utilize a “time of flight” sensor that emits a signal and, based on a measurement of the time it takes for the signal to be reflected off the media and returned to the sensor, facilitates a calculation of the distance from the sensor the media. When the distance reaches a predetermined threshold associated with a low-media condition within a media storage container, a controller may initiate a refilling protocol.
1 . An alert system comprising:
a container sized and configured to receive a quantity of media; and
a sensor coupled to the container and spaced away from the media, the sensor configured to detect the presence of an amount of media within the container,
a controller programmed to compare the detected amount of media within the container to a threshold, and to take a corrective action when the amount of media is below the threshold.
2 . The alert system of claim 1 , wherein:
the sensor comprises a sensor/emitter configured to emit a signal into the container, receive a reflection of the signal, and measure an amount of time between the emitting and the receiving of the signal; and
the sensor/emitter further configured to determine the amount of media within the container based on the amount of time and a known speed of the signal.
3 . The alert system of claim 2 , wherein the signal is a sound wave.
4 . The alert system of claim 2 , wherein the signal is a light wave.
5 . The alert system of claim 1 , wherein the sensor is fitted to a lid of the container.
6 . The alert system of claim 1 , further comprising a sensor assembly comprising:
the sensor; and
an indicator signal operably coupled to the sensor and operable to selectively provide an alert to a user, wherein the corrective action is an activation of the indicator signal.
7 . The alert system of claim 6 , further comprising a switch configured to toggle the indicator signal of the alert between a first signal configuration in which the indicator signal is both an audible signal and a visual signal, and a second signal configuration in which the indicator signal is the visual signal without the audible signal.
8 . The alert system of claim 6 , wherein the sensor assembly further comprises:
a base;
a lid coupled to the base;
a circuit panel positioned between the base and the lid, the indicator signal and the sensor supported by and electrically connected via the circuit panel; and
the alert system further comprising a connector coupled to the base of the sensor assembly, the connector having a retention clip configured to couple the connector and the sensor assembly to the container.
9 . The alert system of claim 8 , further comprising a lens interposed between the sensor and the base, the lens operable to protect the sensor from contamination with material from the container.
10 . The alert system of claim 8 , wherein the retention clip of the connector includes a plurality of flexible protrusions operable to resiliently fix the connector and the sensor assembly to the lid of the container.
11 . The alert system of claim 10 , wherein each protrusion of the retention clip includes:
a lower portion defining a gently sloped surface designed to deform with minimal downward force upon installation to the lid; and
an upper portion defining a sloped surface closer to horizontal, such that the upper portion is designed to requires a substantially higher upward force for removal from the lid.
12 . The alert system of claim 6 , wherein the sensor assembly further comprises a port configured to electrically couple the sensor to an electrical power source.
13 . The alert system of claim 1 , in combination with a quantity of media contained within the container, the quantity of media comprising a substrate for a water softener.
14 . A low-media alert system, comprising:
a water softener comprising a media container and a valve system configured to mix brine contained in the media container with a stream of incoming water;
a time-of-flight sensor coupled to the media container at a location spaced away from the media, the time-of-flight sensor configured to measure a distance from the sensor to a media level within the media container; and
a controller programmed to compare the measured distance to a threshold distance associated with a low-media condition within the container, and to take a corrective action when the measured distance is larger than a preprogrammed threshold distance.
15 . The low-media alert system of claim 14 , wherein the time-of-flight sensor is fitted to an aperture formed in a lid of the media container.
16 . The low-media alert system of claim 14 , wherein the time-of-flight sensor comprises an emitter adapted to emit at least one of a sound wave and a light wave, receive a reflection of the wave, and calculate a distance from the emitter to the reflective surface based on a time elapsed between the emitting and the receiving of the wave.
17 . A method of providing a low-media alert for a water softener, the method comprising:
activating a sensor attached to a media container, the sensor sized and configured to provide water softening media to the water softener;
activating a controller to detect a level of the media in the container via the sensor; and
initiating a refilling protocol when a level of media in the container falls below a predetermined threshold.
18 . The method of claim 17 , wherein the step of attaching the sensor comprises retrofitting the sensor to a lid of an existing container.
19 . The method of claim 17 , further comprising using the media in the container to form a brine solution used for water softening.
20 . The method of claim 17 , wherein the step of initiating the refilling protocol comprises one of triggering an audio alert, triggering a visual alert, and displaying the media level on a display.