IP Library Granted Patent US 10,872,805
Granted Patent B2
US 10,872,805 · App. 16/208,333 · Granted Dec 22, 2020

Semiconductor device and manufacturing method thereof

Inventors: Kuei-Ming Chang (New Taipei, TW); Chi-Wei Wu (Hsinchu, TW); Yi-Chieh Hsieh (Hsinchu, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
H01L21/76224H01L21/76232H01L27/0886H01L29/66545
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Quick Facts
Patent No.
US 10,872,805
App. No.
16/208,333
Granted
Dec 22, 2020
Kind
B2
Abstract

A semiconductor device includes a substrate, a shallow trench isolation (STI) structure, a first source/drain, a second source/drain, and an isolation dielectric. The substrate has a semiconductor fin. The STI structure surrounds the semiconductor fin. The first source/drain is embedded in the semiconductor fin. The second source/drain is embedded in the semiconductor fin. The isolation dielectric is between the first and second source/drains and extending into the semiconductor fin. An upper surface of the STI structure is free from coverage of the isolation dielectric.

Claims (44)

1. A semiconductor device, comprising:

a substrate having a semiconductor fin;

a shallow trench isolation (STI) structure surrounding the semiconductor fin;

a first source/drain embedded in the semiconductor fin;

a second source/drain embedded in the semiconductor fin; and

an isolation dielectric between the first and second source/drains and extending into the semiconductor fin, wherein an upper surface of the STI structure is free from coverage of the isolation dielectric.

2. The semiconductor device of claim 1 , wherein a bottom of the isolation dielectric is lower than a top surface of the STI structure.

3. The semiconductor device of claim 1 , wherein the isolation dielectric is in contact with the substrate.

4. The semiconductor device of claim 1 , wherein the isolation dielectric runs through the semiconductor fin from above the semiconductor fin to the substrate.

5. The semiconductor device of claim 1 , wherein the isolation dielectric is separated from the first and second source/drains.

6. The semiconductor device of claim 1 , wherein the substrate has a first portion under the isolation dielectric and a second portion adjacent to the isolation dielectric, and a top surface of the first portion is lower than a top surface of the second portion.

7. The semiconductor device of claim 1 , further comprising:

a first spacer over the semiconductor fin and in contact with the isolation dielectric.

8. The semiconductor device of claim 7 , further comprising:

a second spacer over the semiconductor fin, wherein the isolation dielectric is between the first and second spacers.

9. The semiconductor device of claim 1 , further comprising:

a gate stack over the semiconductor fin and having a top surface substantially level with a top surface of the isolation dielectric.

10. The semiconductor device of claim 1 , further comprising:

an insulating fin on the substrate, parallel to the semiconductor fin, and between the isolation dielectric and the semiconductor fin.

11. The semiconductor device of claim 1 , further comprising:

an insulating fin on the substrate and parallel to the semiconductor fin, wherein the isolation dielectric is in contact with a top surface of the insulating fin.

12. The semiconductor device of claim 1 , further comprising:

an insulating fin on the substrate and parallel to the semiconductor fin, wherein a bottom of the isolation dielectric is lower a bottom of the insulating fin.

13. A semiconductor device, comprising:

a substrate having a first semiconductor fin;

a shallow trench isolation (STI) structure surrounding the first semiconductor fin;

a first source/drain embedded in the first semiconductor fin;

a second source/drain embedded in the first semiconductor fin; and

an isolation dielectric between the first and second source/drains, extending into the first semiconductor fin, and in contact with a sidewall of the STI structure.

14. The semiconductor device of claim 13 , wherein a bottom of the isolation dielectric is lower than a top surface of the STI structure.

15. The semiconductor device of claim 13 , wherein a bottom of the isolation dielectric is lower than a bottom of the first semiconductor fin.

16. The semiconductor device of claim 13 , wherein the substrate further has a second semiconductor fin parallel to the first semiconductor fin and in contact with the isolation dielectric.

17. The semiconductor device of claim 13 , wherein the substrate further has a second semiconductor fin parallel to the first semiconductor fin, wherein the semiconductor device further comprises a gate stack straddling the second semiconductor fin and in contact with the isolation dielectric.

18. The semiconductor device of claim 17 , further comprising:

a hard mask over the gate stack and having a top surface substantially level with a top surface of the isolation dielectric.

19. A semiconductor device, comprising:

a substrate;

a semiconductor fin on the substrate;

an isolation structure surrounding the semiconductor fin;

a gate structure straddling the semiconductor fin;

a dielectric fin partially embedded in the isolation structure, projecting upwardly above the isolation structure, and in contact with a longitudinal end of the gate structure; and

a dielectric plug partially embedded in the substrate, landing on the dielectric fin, and in contact with the longitudinal end of the gate structure, wherein a bottommost portion of the dielectric plug is lower than a top surface of the substrate.

20. The semiconductor device of claim 19 , further comprising:

a hard mask layer over the gate structure, wherein the dielectric plug is in contact with a longitudinal end of the hard mask.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2018
From: CHANG, KUEI-MING; WU, CHI-WEI; HSIEH, YI-CHIEH
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 047670/0142 →
Continuity (2)
Provisional Application 62737927 · Sep 28, 2018
Related Publication 20200105581A1 · Apr 2, 2020