IP Library Granted Patent US 10,724,245
Granted Patent B2
US 10,724,245 · App. 16/208,529 · Granted Jul 28, 2020

Highly reflective roofing system

Inventors: Eric L. Sexauer (Camarillo, CA); Matthew W. Kolb (Camarillo, CA)
Assignee: U.S. SILICA COMPANY
E04D11/02E04D5/12E04D7/005E04D13/1668Y02B80/34Y10T428/2443Y10T428/24388Y10T428/249982Y10T428/249985Y10T428/25Y10T428/252
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Quick Facts
Patent No.
US 10,724,245
App. No.
16/208,529
Granted
Jul 28, 2020
Kind
B2
Abstract

A cool roofing system includes highly reflective calcined kaolin particles having a solar reflectance of 80% to 92%. When applied to a roofing substrate, the highly reflective kaolin particles produce a roofing system having a solar reflectance greater than or equal to 70%.

Claims (13)

1. A cool roofing system comprising:

at least one asphalt layer; and

at least one granular layer adhered to or embedded in an exposed surface of the at least one asphalt layer,

the at least one granular layer being a top-most layer of the cool roofing system and comprising a plurality of calcined kaolin particles, the cool roofing system having a minimum solar reflectance of 70% or greater, wherein the calcined particles have a solar reflectance of about 80% to 92%, and wherein the calcined particles do not have a surface treatment.

2. The cool roofing system according to claim 1 , wherein the cool roofing system has a solar reflectance of about 70% to about 82%.

3. The cool roofing system according to claim 1 , wherein the calcined kaolin particles have a particle size ranging from about 0.3 mm to about 2.4 mm.

4. A cool roofing system comprising: a roofing substrate; at least one layer of spray polyurethane foam on the roofing substrate; an elastomeric coating layer adhered to the spray polyurethane foam layer; and a granular layer adhered to or embedded in an exposed surface of the elastomeric coating layer, the granular layer being a top-most layer of the cool roofing system and comprising a plurality of calcined kaolin particles, the cool roofing system having a minimum solar reflectance of at least 70%, wherein the calcined kaolin particles do not have a surface treatment.

5. The cool roofing system according to claim 4 , wherein a thickness of the spray polyurethane foam layer ranges from about 1 inch to about 3 inches.

6. The cool roofing system according to claim 4 , wherein the cool roofing system has a solar reflectance of at least 70% to about 84%.

7. The cool roofing system according to claim 4 , wherein the calcined kaolin particles have a particle size ranging from about 0.3 mm to about 2.4 mm.

8. The cool roofing system according to claim 4 , wherein the elastomeric coating layer comprises an acrylic, a urethane, or a silicone.

9. The cool roofing system of claim 4 , wherein the roofing substrate comprises at least two asphalt layers and at least one reinforcing layer between the at least two asphalt layers.

10. The cool roofing system of claim 9 , wherein the granular layer is adhered to or embedded in an exposed surface of a top-most one of the at least two of the asphalt layers.

Assignments (3)
NOTICE OF GRANT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY (FIRST LIEN) Recorded Jul 31, 2024
From: U.S. SILICA COMPANY
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 068307/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2018
From: SEXAUER, ERIC L.; KOLB, MATTHEW W.
To: NATIONAL COATINGS CORPORATION
Reel/Frame 047698/0680 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2018
From: NATIONAL COATINGS CORPORATION
To: U.S. SILICA COMPANY
Reel/Frame 047698/0683 →
Continuity (6)
Continuation 15658342 · Jul 24, 2017
Continuation 15057724 · Mar 1, 2016
Continuation 14506570 · Oct 3, 2014
Continuation 12857948 · Aug 17, 2010
Provisional Application 61248285 · Oct 2, 2009
Related Publication 20190100921A1 · Apr 4, 2019