IP Library › Granted Patent US 11,315,719
Granted Patent B2
US 11,315,719 · App. 16/213,893 · Granted Apr 26, 2022

Method of manufacturing a coil component

Inventors: Jeong Gu Yeo (Suwon-si, KR); Jae Hun Kim (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
H01F17/0013H01F17/04H01F27/255H01F27/292H01F41/042H01F41/046H01F2017/048
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Quick Facts
Patent No.
US 11,315,719
App. No.
16/213,893
Granted
Apr 26, 2022
Kind
B2
Abstract

A manufacturing method of a coil component includes: forming a plating resist on an internal insulating layer; forming a coil pattern and a lead pattern connected to the coil pattern and at least partially having a thickness smaller than that of the coil pattern by plating; removing the plating resist; and stacking a magnetic sheet on the internal insulating layer to form a body.

Claims (31)

1. A method of manufacturing a coil component, the method comprising:

forming a plating resist on an internal insulating layer;

forming a coil pattern and a lead pattern connected to the coil pattern by plating, wherein at least a portion of the lead pattern has a thickness smaller than that of the coil pattern;

removing the plating resist; and

stacking a magnetic sheet on the internal insulating layer to form a body,

wherein the plating resist includes:

an opening pattern corresponding to the coil pattern;

a hollow pattern corresponding to the lead pattern and being in communication with the opening pattern; and

a cover portion at least partially covering the hollow pattern.

2. The manufacturing method of claim 1 , wherein the cover portion extends parallel to a surface of the internal insulating layer and is spaced apart from the internal insulating layer.

3. The manufacturing method of claim 2 , wherein the forming of the plating resist includes:

stacking a dry film on the internal insulating layer; and

performing exposure on the dry film several times while changing an exposure region.

4. The manufacturing method of claim 3 , wherein the performing of exposure on the dry film several times includes:

performing exposure on a first region of the dry film using a first exposure energy; and

performing exposure on a second region of the dry film using a second exposure energy lower than the first exposure energy.

5. The manufacturing method of claim 1 , further comprising, before the forming of the plating resist on the internal insulating layer, forming a seed layer on the internal insulating layer.

6. The manufacturing method of claim 5 , further comprising, after the removing of the plating resist, selectively removing the seed layer so as to form a seed pattern corresponding to the coil pattern and the lead pattern.

7. The manufacturing method of claim 1 , wherein the forming of the plating resist on the internal insulating layer includes:

forming a seed pattern corresponding to the coil pattern and the lead pattern on the internal insulating layer; and

forming the plating resist on the internal insulating layer on which the seed pattern is formed.

8. The manufacturing method of claim 7 , wherein the forming of the coil pattern and the lead pattern by plating is performed by an anisotropic plating.

9. The manufacturing method of claim 1 , wherein the forming of the coil pattern and the lead pattern by plating is performed by an anisotropic plating.

10. A method of manufacturing a coil component, the method comprising:

forming a plating resist on an internal insulating layer;

forming a coil pattern and a lead pattern connected to the coil pattern by plating, wherein at least a portion of the lead pattern has a thickness smaller than that of the coil pattern;

removing the plating resist; and

stacking a magnetic sheet on the internal insulating layer to form a body,

wherein the forming of the plating resist on the internal insulating layer includes:

forming a seed pattern corresponding to the coil pattern and the lead pattern on the internal insulating layer; and

forming the plating resist on the internal insulating layer on which the seed pattern is formed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 7, 2018
From: YEO, JEONG GU; KIM, JAE HUN
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 047712/0345 →
Priority Claims (1)
KR 10-2018-0041462 · Apr 10, 2018 · national
Continuity (1)
Related Publication 20190311831A1 · Oct 10, 2019