Scale and monitoring system for rubber recycling processes and other uses which may be used to optimize collection, freight and downstream recycling processes
Provided is a scaling and monitoring system for remotely weighing, monitoring, and measuring volumes of rubber buffings (also referred to in text as “shavings” or “dust”) produced by commercial tire retreading plants and other materials. The method utilizes a custom scale system installed underneath a shipping container or a semi van trailer, container, or other collection and storage unit or area. The custom scale system feeds weight data to a PLC and VPN/gateway-based control panel which processes and relays information to the Internet, thus allowing all accessible and recorded data to be remotely collected and viewed for the purpose of optimizing rubber dust collection and processing and minimizing overhead costs associated with such processes.
1. An onboard weighing system for monitoring a materials collection system in the absence of an auxiliary air supply, comprising:
a chassis and shipping container capable of housing processed materials;
a front landing gear comprising:
at least one receiving channel;
at least one movable support capable of being removably inserted within said at least one receiving channel;
at least one front landing gear scale affixed to the bottom of said at least one movable support about a pivoting axis, further comprising:
a load cell having a sensor;
a support bar positioned above said load cell which allows the front landing gear scale to rotate about a first axis as the landing gear extends to contact a target surface; and
a support pad positioned beneath said load cell and including a supportive mounting unit having a landing plate with two raised portions on a first and second side of the landing plate to prevent the front landing gear scale from catching on a surface during positioning and travel;
and a rear landing gear comprising:
at least one receiving channel;
at least one movable support capable of being removably inserted within said at least one receiving channel;
at least one rear landing gear scale affixed to the bottom of said at least one movable support about a pivoting axis, further comprising:
a load cell having a sensor;
a support bar positioned above said load cell which allows the front landing gear scale to rotate about a second axis as the landing gear extends to contact the target surface; and
a support pad positioned beneath said load cell and including a supportive mounting unit having a landing plate with two raised portions on a first and second side of the landing plate to prevent the front landing gear scale from catching on a surface during positioning and travel;
wherein said at least one front and rear landing gear scales may be placed in an extended position such that the corresponding movable support of each landing gear scale is able to independently extend about the respective receiving channel until the support pad contacts a target surface and the landing gear scales are in continuous communication with a control panel unit for monitoring the weight of processed material contained in the shipping container.
2. The onboard weighing system of claim 1 , wherein the front landing gear comprises a first and second receiving channel positioned adjacent to one another and connected via a crossbeam, and first and second movable supports capable of being removably inserted within said first and second receiving channels.
3. The onboard weighing system of claim 2 , wherein the rear landing gear comprises a first and second receiving channel positioned adjacent to one another and connected via a crossbeam, and first and second movable supports capable of being removably inserted within said first and second receiving channels.
4. The onboard weighing system of claim 3 , wherein a front landing gear scale is affixed to each of the first and second movable supports of the front landing gear.
5. The onboard weighing system of claim 4 , wherein the front landing gear scale further comprises first and second vertical pivot stops positioned adjacent to said load cell, and said support pad has the landing plate with first and second skids located about opposing sides of said landing plate, wherein said first and second vertical pivot stops limit the angle of rotation of said load cell to ensure said support pad contacts the target surface when placed in the extended position.
6. The onboard weighing system of claim 5 , wherein the rear landing gear scale further comprises first and second vertical pivot stops positioned adjacent to said load cell, and said support pad has a landing plate with first and second skids located about opposing sides of said landing plate, wherein said first and second vertical pivot stops limit the angle of rotation of said load cell to ensure said support pad contacts the target surface when placed in the extended position.
7. The onboard weighing system of claim 6 , wherein a mechanical support is used to place the landing gear scales in the extended position.
8. The onboard weighing system of claim 7 , wherein at least one spacer is used so as to place at least one of the landing gear scales in contact with the target surface.
9. The onboard weighing system of claim 6 , wherein each of the landing gear scales is a 350 ohm double-ended shear beam load cell hardwired to the control panel.
10. The onboard weighing system of claim 1 , wherein the storage area receives processed materials by way of a centrifugal housing fan connected by a plenum to a material processing facility.