IP Library Granted Patent US 11,670,797
Granted Patent B2
US 11,670,797 · App. 16/228,498 · Granted Jun 6, 2023

Metal-ion deposition regulator for suppressing dendrite formation in electrochemical cells

Inventors: Vilas Ganpat Pol (West Lafayette, IN); Patrick J H Kim (West Lafayette, IN)
Assignee: PURDUE RESEARCH FOUNDATION
H01M10/052H01M50/414H01M50/417H01M50/426H01M50/434H01M50/44H01M50/446H01M50/451H01M50/457H01M50/46H01M50/489H01M50/491
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Quick Facts
Patent No.
US 11,670,797
App. No.
16/228,498
Granted
Jun 6, 2023
Kind
B2
Abstract

A metal-ion deposition regulator to regulate the flux and deposition of metal ions in an electrochemical cell. The regulator containing two membranes made of a polymer and a plurality of two-dimensional porous nanosheets sandwiched between the two membranes. The regulator is capable of distributing flux of metal ions passing through the metal-ion deposition regulator and regulating the deposition of the metal ions onto the cathode or anode thereby suppressing dendrite growth in the electrochemical cell. An electrochemical cell containing an anode, a cathode, a liquid electrolyte, and a metal-ion deposition regulator. A method of making a metal-ion deposition regulator. The method includes fabricating two-dimensional porous nanosheets utilizing graphene oxide as an expendable template, and sandwiching the porous nanosheets between two membranes made of a polymer such that the nanosheets are in contact with the two membranes.

Claims (15)

1. A metal-ion deposition regulator to regulate the flux and deposition of metal ions in an electrochemical cell, the metal-ion deposition regulator comprising a separator placed between two electrodes, wherein the separator contains two membranes made of a polymer in contact with a liquid electrolyte of the electrochemical cell and a plurality of two-dimensional porous nanosheets sandwiched between and in direct contact with the two membranes, wherein

the separator does not serve as an electrolyte;

the ions going through the separator first pass through one of the two membranes, then through the two-dimensional porous nanosheets and then through other membrane of the two membranes; and

flux of metal ions passing through the separator and depositing onto an electrode of an electrochemical cell is distributed across a surface of the electrode, leading to uniform deposition and extraction of the metal ions during repeated charge-discharge-cycles of the electrochemical cell.

2. The metal-ion deposition regulator of claim 1 , wherein the polymer is one of polyethylene, polypropylene, polyurethane, poly (tetrafluoroethylene), and polyvinyl chloride.

3. The metal-ion deposition regulator of claim 1 , wherein the two-dimensional porous nanosheets are made of an inorganic material.

4. The metal-ion deposition regulator of claim 3 , wherein the inorganic material is an oxide.

5. The metal-ion deposition regulator of claim 4 , wherein the oxide is one of zinc oxide (ZnO), silicon dioxide (SiO 2 ), aluminum oxide (Al 2 O 3 ), and zirconium oxide (ZrO 2 .).

6. The metal-ion deposition regulator of claim 5 , wherein the oxide is silicon dioxide (SiO 2 ).

7. The metal-ion deposition regulator of claim 4 , wherein the inorganic material is a nitride.

8. The metal-ion deposition regulator of claim 6 , wherein the nitride is one of calcium nitride, boron nitride, aluminum nitride and titanium nitride.

9. The metal-ion deposition regulator of claim 1 , wherein the thickness of the two-dimensional porous nanosheets is in the range of 5-40 nm.

10. The metal-ion deposition regulator of claim 1 , wherein the thickness of either of the two membranes is in the range of 10-50 μm.

11. The metal-ion deposition regulator of claim 1 , wherein the thickness of the metal-ion deposition regulator is in the range of 15-90 μm.

12. The metal-ion deposition regulator of claim 1 , wherein the metal ions are lithium ions or sodium ions.

Assignments (2)
CONFIRMATORY LICENSE Recorded Mar 14, 2024
From: PURDUE UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 066796/0719 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 20, 2020
From: POL, VILAS G; KIM, PATRICK JH
To: PURDUE RESEARCH FOUNDATION
Reel/Frame 052179/0099 →
Continuity (2)
Provisional Application 62609841 · Dec 22, 2017
Related Publication 20190198841A1 · Jun 27, 2019