IP Library Granted Patent US 10,840,404
Granted Patent B2
US 10,840,404 · App. 16/235,148 · Granted Nov 17, 2020

Solution-phase inclusion of silver into chalcogenide semiconductor inks

Inventors: Priscilla D. Antunez (Tarrytown, NY); Talia S. Gershon (White Plains, NY); Richard A. Haight (Mahopac, NY); Teodor K. Todorov (Yorktown Heights, NY)
Assignee: International Business Machines Corporation
H01L31/0749C09D11/52H01B1/06H01L31/02008H01L31/0322H01L31/0326H01L31/18
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,840,404
App. No.
16/235,148
Granted
Nov 17, 2020
Kind
B2
Abstract

Silver-containing absorbers for photovoltaic devices and techniques for fabrication thereof are provided. In one aspect, a method of forming an ink includes: mixing a silver halide and a solvent to form a first solution; mixing a metal, sulfur, and the solvent to form a second solution; combining the first solution and the second solution to form a precursor solution; and adding constituent components for an absorber material to the precursor solution to form the ink. Methods of forming an absorber film, a photovoltaic device, and the resulting photovoltaic device are also provided.

Claims (29)

1. A photovoltaic device, comprising:

a substrate;

an electrically conductive layer on the substrate, wherein the electrically conductive layer comprises an alloy of molybdenum trioxide (MoO 3 ) and gold (Au);

an absorber layer on the electrically conductive layer, wherein the absorber layer comprises a silver halide, and wherein the silver halide is present throughout the absorber layer;

a buffer layer on the absorber layer;

a transparent front contact on the buffer layer; and

a metal grid on the transparent front contact.

2. The photovoltaic device of claim 1 , wherein the silver halide comprises a halide is selected from the group consisting of: chlorine (Cl), bromine (Br), and iodide (I).

3. The photovoltaic device of claim 1 , wherein the substrate is selected from the group consisting of: a glass substrate, a ceramic substrate, a metal foil substrate, and a plastic substrate.

4. The photovoltaic device of claim 1 , wherein the substrate is soda lime glass.

5. The photovoltaic device of claim 1 , wherein the electrically conductive layer has a thickness of from about 0.1 μm to about 2.5 μm, and ranges therebetween.

6. The photovoltaic device of claim 1 , wherein the buffer layer has a thickness of from about 100 angstroms (Å) to about 1,000 Å, and ranges therebetween.

7. The photovoltaic device of claim 1 , wherein the buffer layer comprises a material selected from the group consisting of: cadmium sulfide (CdS), a cadmium-zinc-sulfur material of the formula Cd 1−x Zn x S (wherein 0<x≤1), indium sulfide (In 2 S 3 ), zinc oxide, zinc oxysulfide, aluminum oxide (Al 2 O 3 ), and combinations thereof.

8. The photovoltaic device of claim 1 , wherein the transparent front contact comprises a material selected from the group consisting of: a transparent conductive oxide, indium-tin-oxide (ITO), aluminum (Al)-doped zinc oxide (ZnO) (AZO), and combinations thereof.

9. The photovoltaic device of claim 1 , wherein the metal grid comprises a material selected from the group consisting of: nickel (Ni), aluminum (Al), and combinations thereof.

10. A photovoltaic device, comprising:

a substrate;

an electrically conductive layer on the substrate, wherein the electrically conductive layer comprises an alloy of MoO 3 and Au;

an absorber layer on the electrically conductive layer, wherein the absorber layer comprises a kesterite absorber material containing copper (Cu), zinc (Zn), tin (Sn), and at least one of sulfur (S) and selenium (Se), wherein the absorber layer further comprises a silver halide, and wherein the silver halide is present throughout the absorber layer;

a buffer layer on the absorber layer;

a transparent front contact on the buffer layer; and

a metal grid on the transparent front contact.

11. The photovoltaic device of claim 10 , wherein the silver halide comprises a halide is selected from the group consisting of: Cl, Br, and I.

12. The photovoltaic device of claim 10 , wherein the substrate is selected from the group consisting of: a glass substrate, a ceramic substrate, a metal foil substrate, and a plastic substrate.

13. The photovoltaic device of claim 10 , wherein the electrically conductive layer has a thickness of from about 0.1 μm to about 2.5 μm, and ranges therebetween.

14. The photovoltaic device of claim 10 , wherein the buffer layer has a thickness of from about 100 Å to about 1,000 Å, and ranges therebetween.

15. The photovoltaic device of claim 10 , wherein the buffer layer comprises a material selected from the group consisting of: CdS, a cadmium-zinc-sulfur material of the formula Cd 1−X ,Zn x S (wherein 0<x≤1), In 2 S 3 , zinc oxide, zinc oxysulfide, Al 2 O 3 , and combinations thereof.

16. The photovoltaic device of claim 10 , wherein the transparent front contact comprises a material selected from the group consisting of: a transparent conductive oxide, ITO, Al-doped ZnO, and combinations thereof.

17. The photovoltaic device of claim 10 , wherein the metal grid comprises a material selected from the group consisting of: Ni, Al, and combinations thereof.

Assignments (2)
CONFIRMATORY LICENSE Recorded Oct 11, 2023
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 065217/0699 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2018
From: ANTUNEZ, PRISCILLA D.; GERSHON, TALIA S.; HAIGHT, RICHARD A.; TODOROV, TEODOR K.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 047868/0114 →
Continuity (2)
Division 15287087 · Oct 6, 2016
Related Publication 20190157490A1 · May 23, 2019