Zero dead volume fitting assembly
A tubing and ferrule assembly for use in joining a clad tubing to a fitting. The ferrule is bound to the clad tubing, which includes a partial jacket of stainless steel, such that the inert core protrudes from, and has a common outer diameter with, the jacket. The ferrule is bound to the jacket slightly more distant than necessary for the inert core to contact a fitting. When the ferrule is retained in place, the inert core is compressed and provides a true zero dead volume connection between the clad tubing and the fitting.
1. A high pressure capillary tubing connector system ( 100 ) for use with a zero dead volume fitting ( 102 ),
having a zero dead volume fitting detail ( 104 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail pilot ( 106 ) sized to receive and fit about a clad tubing ( 108 ) along the entirety of a zero dead volume fitting detail pilot length ( 374 ),
the zero dead volume fitting detail pilot ( 106 ) terminating at a zero dead volume fitting detail pilot bottom ( 110 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail ferrule seat ( 112 ),
the high pressure capillary tubing connector system ( 100 ) comprising:
the clad tubing ( 108 ),
the clad tubing ( 108 ) having an inert polymer core ( 134 ) and a stainless steel jacket ( 136 ), the inert polymer core ( 134 ) having a core length ( 138 ), a jacketed core outer diameter ( 440 ), an unjacketed core outer diameter ( 442 ), a core first end ( 144 ) a core first end segment ( 146 ), a core second end ( 150 ), a core second end segment ( 148 ), a core intermediate segment ( 152 ) and a core lumen ( 154 ) therethrough, the core lumen ( 154 ) having a core lumen diameter ( 155 ) of constant diameter throughout,
the core length ( 138 ) extending from the core first end ( 144 ) to the core second end ( 150 ),
the core first end ( 144 ) having a core first end flat face ( 156 ) at the core first end ( 144 ),
the core intermediate segment ( 152 ) being intermediate the core first end segment ( 146 ) and the core second end segment ( 148 ),
the core first end segment ( 146 ) having a core first end segment length ( 468 ), the inert polymer core ( 134 ) composed of one of polyetheretherketone, polytetrafluroethylene, ethylenetetraflouroethylene, ethylene-tetrafluoroethylene, fluoridated ethylene-propylene, perfluoroalkoxyethylene and nylon;
the stainless steel jacket ( 136 ) having a jacket length ( 158 ), a constant jacket outer diameter ( 460 ) along the jacket length ( 158 ), a jacket inner diameter ( 462 ), a jacket thickness ( 464 ) along the jacket length ( 158 ) and a jacket first end ( 466 ),
the core length being greater than the jacket length ( 158 ),
the stainless steel jacket ( 136 ) positioned about the core intermediate segment ( 152 ),
the jacket thickness ( 464 ) being half the difference between the jacket outer diameter ( 460 ) along the jacket length ( 158 ) and the jacket inner diameter ( 462 ), the jacket inner diameter ( 462 ) being equivalent to the jacketed core outer diameter ( 440 ),
the jacket outer diameter ( 460 ) being equivalent to the unjacketed core outer diameter ( 442 ); and
a ferrule ( 116 ),
the ferrule ( 116 ) bound to the stainless steel jacket ( 136 ) of the clad tubing ( 108 ), the ferrule ( 116 ) having a ferrule first end ( 120 ),
the ferrule ( 116 ) having a ferrule second end ( 122 ),
the ferrule ( 116 ) having a ferrule wedge-shaped conical section ( 168 ) sized to contact the zero dead volume fitting detail ferrule seat ( 112 ) proximate the ferrule first end ( 120 ) at a point of contact ( 370 ),
the ferrule ( 116 ) bound to the stainless steel jacket ( 136 ) a tubing pilot length ( 142 ) from the core first end ( 144 ) of the inert polymer core ( 134 ),
the tubing pilot length ( 142 ) greater than the zero dead volume fitting detail pilot length ( 374 ) but more than the sum of the zero dead volume fitting detail pilot length ( 374 ) and the core first end segment length ( 468 ).
2. The high pressure tubing system of claim 1 , further comprising:
a retaining member ( 124 ),
the retaining member ( 124 ) adapted to removably apply force against the ferrule second end ( 122 ),
the retaining member ( 124 ) adapted to maintain position relative to the zero dead volume fitting ( 102 ) while maintaining the ferrule first end ( 120 ) at the point of contact ( 370 ).
3. The high pressure tubing system of claim 2 , wherein the retaining member ( 124 ) is a nut having an external threaded surface and wherein the zero dead volume fitting detail ( 104 ) includes an internally threaded surface.
4. A high pressure capillary tubing connector system ( 100 ) for use with a zero dead volume fitting ( 102 ),
having a zero dead volume fitting detail ( 104 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail pilot ( 106 ) sized to receive and fit about a clad tubing ( 108 ) along the entirety of a zero dead volume fitting detail pilot length ( 374 ),
the zero dead volume fitting detail pilot ( 106 ) terminating at a zero dead volume fitting detail pilot bottom ( 110 ),
the zero dead volume fitting detail ( 104 ) having a zero dead volume fitting detail ferrule seat ( 112 ),
the high pressure capillary tubing connector system ( 100 ) comprising:
the clad tubing ( 108 ),
the clad tubing ( 108 ) having an inert polymer core ( 134 ) and a stainless steel jacket ( 136 ), the inert polymer core ( 134 ) having a core length ( 138 ), a jacketed core outer diameter ( 440 ), an unjacketed core outer diameter ( 442 ), a core first end ( 144 ) a core first end segment ( 146 ), a core second end ( 150 ), a core second end segment ( 148 ), a core intermediate segment ( 152 ) and a core lumen ( 154 ) therethrough, the core lumen ( 154 ) having a core lumen diameter ( 155 ) of constant diameter throughout,
the core length ( 138 ) extending from the core first end ( 144 ) to the core second end ( 150 ),
the core first end ( 144 ) having a core first end flat face ( 156 ) at the core first end ( 144 ),
the core intermediate segment ( 152 ) being intermediate the core first end segment ( 146 ) and the core second end segment ( 148 ),
the inert polymer core ( 134 ) composed of one of polyetheretherketone, polytetrafluroethylene, ethylenetetraflouroethylene, ethylene-tetrafluoroethylene, fluoridated ethylene-propylene, perfluoroalkoxyethylene and nylon;
the stainless steel jacket ( 136 ) having a jacket length ( 158 ), a constant jacket outer diameter ( 460 ) along the jacket length ( 158 ), a jacket inner diameter ( 462 ), a jacket thickness ( 464 ) along the jacket length ( 158 ) and a jacket first end ( 466 ),
the core length being greater than the jacket length ( 158 ),
the stainless steel jacket ( 136 ) positioned about the core intermediate segment ( 152 ),
the jacket thickness ( 464 ) being half the difference between the jacket outer diameter ( 460 ) and the jacket inner diameter ( 462 ),
the jacket inner diameter ( 462 ) being equivalent to the jacketed core outer diameter ( 440 ),
the jacket outer diameter ( 460 ) being equivalent to the unjacketed core outer diameter ( 442 ); and
a ferrule ( 116 ),
the ferrule ( 116 ) encircling to the stainless steel jacket ( 136 ) of the clad tubing ( 108 ),
the ferrule ( 116 ) having a ferrule first end ( 120 ),
the ferrule ( 116 ) having a ferrule second end ( 122 ),
the ferrule ( 116 ) having a ferrule wedge-shaped conical section ( 168 ) sized to contact the zero dead volume fitting detail ferrule seat ( 112 ) proximate the ferrule first end ( 120 ) at a point of contact ( 370 ).