IP Library Granted Patent US 11,686,161
Granted Patent B2
US 11,686,161 · App. 16/235,832 · Granted Jun 27, 2023

System and method of transferring power within a wellbore

Inventors: David Biddick (Houston, TX); Patrick McMullen (Cerritos, CA)
Assignee: Upwing Energy, Inc.
E21B17/028E21B4/04E21B41/0085E21B47/13
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,686,161
App. No.
16/235,832
Granted
Jun 27, 2023
Kind
B2
Abstract

A multi-phase, inductive coupling first portion is carried by a tubular. The coupling first portion is configured to inductively transmit current with a corresponding multi-phase, inductive coupling second portion. A downhole-type electric stator is carried by the tubular and is configured to receive and electromagnetically interact with an electric rotor-impeller. The coupling first portion is electrically connected to windings of the stator.

Claims (49)

1. A downhole-type artificial lift component, comprising:

a wellbore tubular;

a multi-phase, inductive coupling first portion carried by the tubular, the coupling first portion configured to inductively transmit current with a corresponding multi-phase, inductive coupling second portion;

a downhole-type electric stator carried by the tubular and configured to receive and electromagnetically interact with a retrievable electric rotor-impeller, the coupling first portion electrically connected to windings of the stator;

the retrievable electric rotor-impeller configured to be at least partially carried within the electric stator, the electric rotor-impeller configured to be retrievable from a well separately from the electric stator;

a multi-phase, inductive coupling third portion conductively connected in series, by a power cable, to the multi-phase, inductive coupling second portion, the multi-phase, inductive coupling third portion being at an opposite end of the well tubular as the multi-phase, inductive coupling second portion; and

a multi-phase, inductive coupling fourth portion configured to inductively transmit current with the corresponding multi-phase, inductive coupling third portion.

2. The downhole-type artificial lift component of claim 1 , further comprising the corresponding multi-phase, inductive coupling second portion electrically connected to a power source at a topside facility, the corresponding multi-phase, inductive second coupling portion positioned on a side of the tubular.

3. The downhole-type artificial lift component of claim 1 , wherein each phase of one of the multi-phase inductive couplings share a common line.

4. The downhole-type artificial lift component of claim 1 , wherein the multi-phase, inductive first coupling portion and the multi-phase, inductive coupling second portion are both 3-phase.

5. The downhole-type artificial lift component of claim 1 , wherein the tubular is a casing and the multi-phase, inductive coupling second portion is positioned between a wall of a wellbore and the casing.

6. The downhole-type artificial lift component of claim 1 , wherein the tubular is a production tubing and the multi-phase, inductive coupling second portion is positioned between an inner surface of a casing and the production tubing.

7. The downhole-type artificial lift component of claim 1 , wherein the tubular comprises:

a transmission portion configured to increase a power transmission efficiency when compared to a remaining portion of the tubular.

8. The downhole-type artificial lift component of claim 7 , wherein the transmission portion comprises a non-magnetic material.

9. The downhole-type artificial lift component of claim 7 , wherein the transmission portion comprises a non-metallic material.

10. The downhole-type artificial lift component of claim 7 , wherein the transmission portion has a reduced wall thickness when compared to the remaining portion of the tubular.

11. The downhole-type artificial lift component of claim 10 , wherein the multi-phase, inductive coupling second portion is encased by the transmission portion on a first side and by a pressure retaining casing on remaining sides, the pressure retaining casing configured to retain pressure within the tubular.

12. A downhole-type artificial lift component, comprising:

a wellbore tubular;

a multi-phase, inductive coupling first portion carried by the tubular;

a multi-phase, inductive coupling second portion, the multi-phase, inductive coupling first portion configured to inductively transmit current with the multi-phase, inductive coupling second portion;

a downhole-type electric stator carried by the tubular and configured to receive and electromagnetically interact with an electric rotor-impeller, the coupling first portion electrically connected to windings of the stator;

a multi-phase, inductive coupling third portion conductively connected in series to the multi-phase, inductive coupling second portion; and

a multi-phase, inductive coupling fourth portion configured to inductively transmit current with the corresponding multi-phase, inductive coupling third portion.

13. The downhole-type artificial lift component of claim 12 , further comprising:

a first casing section; and

a second casing section, the multi-phase, inductive coupling fourth portion positioned at an uphole end of first casing, the multi-phase, inductive coupling third portion positioned at a downhole end of the second casing section, the multi-phase, inductive coupling fourth portion and the multi-phase, inductive coupling third portion configured to be positioned in proximity adjacent to one another once installed, the multi-phase, inductive second portion positioned at an uphole end of the second casing.

14. The downhole artificial lift component of claim 12 , wherein the multi-phase, inductive coupling third portion is at an opposite end of the well tubular as the multi-phase, inductive coupling second portion.

15. The downhole artificial lift component of claim 12 , wherein the first multi-phase, inductive coupling first portion, the multi-phase, inductive coupling second portion, the multi-phase inductive coupling third portion, and the multi-phase inductive fourth portion are all rated to deliver sufficient power to drive the downhole-type electric stator.

16. A method comprising;

inductively transmitting current between a multi-phase, inductive coupling first portion and a multi-phase, inductive coupling second portion while the coupling portions are residing downhole;

inductively transmitting current between a multi-phase, inductive coupling third portion and a multi-phase, inductive coupling fourth portion, the multi-phase, inductive third portion being conductively connected to the multi-phase, inductive coupling second portion by a power cable;

conductively exchanging current between the multi-phase, inductive coupling first portion and windings of an electric stator; and

supporting an electric rotor-impeller to rotate within the stator.

17. The method of claim 16 , wherein the multi-phase, inductive coupling fourth portion is conductively connected to a topside power source.

18. The method of claim 16 , wherein inductively transmitting comprises transmitting across a portion of a tubular.

19. The method of claim 18 , wherein the portion of the tubular comprises a non-magnetic material.

20. The method of claim 18 , wherein the portion of the tubular comprises a non-metallic material.

21. The method of claim 18 , wherein the portion of the tubular comprises a thinner wall section in comparison with the rest of the tubular.

22. A downhole-type system comprising:

a wellbore tubular;

a multi-phase, inductive coupling first portion carried by the tubular;

a multi-phase, inductive coupling second portion, the first portion configured to inductively transmit current with the corresponding multi-phase, inductive coupling second portion;

a downhole-type electric stator carried by the tubular and configured to receive and electromagnetically interact with retrievable electric rotor-impeller, the coupling first portion electrically connected to windings of the stator;

the retrievable electric rotor-impeller configured to be carried within the electric stator, the electric rotor-impeller configured to be retrievable from a well separately from the electric stator;

a multi-phase, inductive coupling third portion conductively connected in series to the multi-phase, inductive coupling second portion by a power cable; and

a multi-phase, inductive coupling fourth portion configured to inductively transmit current with the corresponding multi-phase, inductive coupling third portion.

23. The downhole-type system of claim 22 , wherein the multi-phase, inductive coupling first portion and the multi-phase, inductive coupling second portion are both 3-phase.

Assignments (2)
CHANGE OF NAME Recorded Jan 13, 2022
From: UPWING ENERGY, LLC
To: UPWING ENERGY, INC.
Reel/Frame 058743/0187 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2019
From: BIDDICK, DAVID; MCMULLEN, PATRICK
To: UPWING ENERGY, LLC
Reel/Frame 049060/0960 →
Continuity (1)
Related Publication 20200208473A1 · Jul 2, 2020