IP Library Granted Patent US 11,370,872
Granted Patent B2
US 11,370,872 · App. 16/240,070 · Granted Jun 28, 2022

Composition for pattern formation, and pattern-forming method

Inventors: Masafumi Hori (Tokyo, JP); Hiroyuki Komatsu (Tokyo, JP); Tomohiro Oda (Tokyo, JP); Hitoshi Osaki (Tokyo, JP); Takehiko Naruoka (Tokyo, JP)
Assignee: JSR Corporation
C08F297/02B82Y30/00B82Y40/00C08K5/10C08L25/04C08L53/00G03F7/0002G03F7/325H01L21/027H01L21/0271
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Quick Facts
Patent No.
US 11,370,872
App. No.
16/240,070
Granted
Jun 28, 2022
Kind
B2
Abstract

A composition for pattern formation includes a first polymer, a second polymer and a solvent. The first polymer includes: a first block including a first structural unit derived from a substituted or unsubstituted styrene; and a second block including a second structural unit other than the first structural unit. The second polymer includes: the first structural unit; and a group bonding to at least one end of a main chain thereof and including a polar group. The polar group is preferably a hydroxy group or a carboxyl group. A number average molecular weight of the second polymer is preferably no greater than 6,000. A mass ratio of the second polymer to the first polymer is preferably no less than 0.15 and no greater than 0.4. The solvent preferably comprises a compound comprising a hydroxyl group and an alkyl ester group.

Claims (31)

1. A composition for pattern formation, consisting of:

a first polymer comprising: a first block comprising a first structural unit derived from a substituted or unsubstituted styrene; and a second block comprising a second structural unit derived from a (meth)acrylic acid ester;

a second polymer consisting of:

a main chain which is a homopolymer of a third structural unit derived from a substituted or unsubstituted styrene; and

a terminal group which bonds to at least one end of the main chain and which comprises a polar group;

a solvent comprising a compound which comprises: a secondary hydroxy group; and an alkyl ester group; and

optionally, a surfactant.

2. The composition according to claim 1 , wherein the polar group is a hydroxy group or a carboxyl group.

3. The composition according to claim 1 , wherein a number average molecular weight of the second polymer is no greater than 6,000.

4. The composition according to claim 1 , wherein a mass ratio of the second polymer to the first polymer is no less than 0.15 and no greater than 0.4.

5. The composition according to claim 1 , wherein a content of the compound in the solvent is no less than 20% by mass and no greater than 50% by mass.

6. A pattern-forming method comprising:

applying the composition according to claim 1 on at least an upper face side of a substrate directly or via other layer to form a coating film;

carrying out phase separation of the coating film such that a plurality of phases of the coating film are formed;

removing a part of the plurality of phases of the coating film after the phase separation such that a resist pattern of the coating film is formed; and

etching the substrate using directly or indirectly the resist pattern as a mask.

7. The pattern-forming method according to claim 6 , wherein a hole pattern is formed by the etching.

8. The composition according to claim 1 , wherein the compound included in the solvent comprises a lactic acid alkyl ester.

9. The composition according to claim 1 , wherein the terminal group included in the second polymer is represented by formula (1):

wherein in the above formula (1), R 1 represents a single bond or a divalent organic group having 1 to 30 carbon atoms; and R 2 represents a hydrogen atom or a monovalent organic group having 1 to 30 carbon atoms.

10. The composition according to claim 1 , wherein a mass ratio of the second polymer to the first polymer is from 0.05 to 0.5.

11. The composition according to claim 1 , wherein a mass ratio of the second polymer to the first polymer is from 0.2 to 0.3.

12. The pattern-forming method according to claim 6 , wherein the compound included in the solvent comprises a lactic acid alkyl ester.

13. The pattern-forming method according to claim 6 , wherein the terminal group included in the second polymer is represented by formula (1):

wherein in the above formula (1), R 1 represents a single bond or a divalent organic group having 1 to 30 carbon atoms; and R 2 represents a hydrogen atom or a monovalent organic group having 1 to 30 carbon atoms.

14. The pattern-forming method according to claim 8 , wherein a mass ratio of the second polymer to the first polymer is from 0.05 to 0.5.

15. The pattern-forming method according to claim 8 , wherein a mass ratio of the second polymer to the first polymer is from 0.2 to 0.3.

16. The composition according to claim 1 , wherein the first polymer has a weight average molecular weight of from 30,000 to 150,000, and the second polymer has a weight average molecular weight of from 1,000 to 6,000.

17. The pattern-forming method according to claim 6 , wherein the first polymer has a weight average molecular weight of from 30,000 to 150,000, and the second polymer has a weight average molecular weight of from 1,000 to 6,000.

18. The composition according to claim 16 , wherein the first polymer has a number average molecular weight of 75,000 or more, and a ratio of the weight average molecular weight to the number average molecular weight is from 1.0 to 1.2.

19. The pattern-forming method according to claim 17 , wherein the first polymer has a number average molecular weight of 75,000 or more, and a ratio of the weight average molecular weight to the number average molecular weight is from 1.0 to 1.2.

Assignments (3)
MERGER Recorded Mar 23, 2026
From: JSR CORPORATION
To: JICC-02, CO., LTD
Reel/Frame 075191/0149 →
CHANGE OF NAME Recorded Mar 23, 2026
From: JICC-02 CO., LTD
To: JSR CORPORATION
Reel/Frame 075192/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 4, 2019
From: HORI, MASAFUMI; KOMATSU, HIROYUKI; ODA, TOMOHIRO; OSAKI, HITOSHI; NARUOKA, TAKEHIKO
To: JSR CORPORATION
Reel/Frame 047904/0781 →
Priority Claims (1)
JP JP2016-135509 · Jul 7, 2016 · national
Continuity (2)
Continuation PCTJP2017023649 · Jun 27, 2017
Related Publication 20190135967A1 · May 9, 2019