Active cover plates
A variety of active cover plate configurations with prongs configured to contact side screw terminals of electrical receptacles are described.
1. An active cover plate comprising:
a face plate;
a prong extending from a back surface of the face plate, wherein the prong comprises:
an upright comprising at least one aperture; and
a resilient contact comprising a fixed end and a free end;
wherein the upright is wider than the fixed end and the free end;
wherein the resilient contact is disposed on an inboard side of the upright; and
wherein the fixed end of the resilient contact is secured to the upright and at least a portion of the resilient contact extends over the at least one aperture in the upright.
2. The active cover plate of claim 1 , wherein the resilient contact further comprises a middle portion between the fixed end and the free end, wherein at least part of the middle portion extends over the at least one aperture in the upright.
3. The active cover plate of claim 2 , in which lateral compression of the resilient contact brings the middle portion closer to the at least one aperture and moves the free end with respect to the upright.
4. The active cover plate of claim 1 , wherein the prong further comprises a wire connection feature; wherein the upright and the resilient contact are formed from a single piece of sheet metal; and wherein the active cover plate further comprises:
a circuit; and
a wire;
wherein the wire is connected to the prong at the wire connection feature to make an electrical connection between the circuit and the prong.
5. The active cover plate of claim 1 , wherein the prong consists of electrically conductive material.
6. The active cover plate of claim 1 , further comprising electrical insulation, wherein the upright comprises at least one additional aperture, wherein the upright is at least partially secured to the electrical insulation using the at least one additional aperture.
7. The active cover plate of claim 6 , wherein a portion of the electrical insulation extends through the at least one additional aperture in the upright.
8. The active cover plate of claim 1 , further comprising electrical insulation, wherein the upright comprises edges, wherein the edges engage with the electrical insulation to at least partially secure the upright to the electrical insulation.
9. The active cover plate of claim 1 , wherein the upright comprises shoulders proximal to the face plate that are wider than portions of the upright that are more distal from the face plate.
10. The active cover plate of claim 1 , wherein the resilient contact comprises a first resilient contact; and wherein the prong further comprises a second aperture and a second resilient contact extending over the second aperture, wherein the second resilient contact is longitudinally spaced from the first resilient contact.
11. The active cover plate of claim 10 , further comprising a rear insulator, wherein the rear insulator comprises wall positioned outboard from the upright, wherein an outboard surface of the upright and an inboard surface of the wall are substantially flat, parallel, contiguous and fixed relative to each other, and wherein the first aperture, the second aperture, the first resilient contact, and the second resilient contact are formed in a single piece of sheet metal.
12. An active cover plate extending in longitudinal, lateral, and transverse directions that are orthogonal to one another, the active cover plate comprising:
a front plate comprising a front surface, a back surface, and an electrical receptacle aperture, wherein the electrical receptacle aperture extends through the front plate in the transverse direction;
a prong connecting to the back surface of the front plate at a location outboard of the electrical receptacle aperture, the prong extending rearward away from the back surface of the front plate in the transverse direction, wherein the prong comprises a cantilever spring having two ends, a fixed end and a free end extending inboard of the fixed end;
an insulative back element extending away from the back surface in the transverse direction, wherein the insulative back element comprises an outboard wall and lateral walls joined to opposite edges of the outboard wall.
13. The active cover plate of claim 12 , wherein the active cover plate further comprises a back plate positioned proximate the back surface of the front plate and the insulative back element is an integrally molded feature of the back plate and the outboard wall and lateral walls define a partially enclosed volume.
14. The active cover plate of claim 12 , wherein the insulative back element covers at least a portion of an outboard side of the prong.
15. The active cover plate of claim 12 , wherein the outboard and lateral walls of the insulative back element comprise a U channel with the prong at least partially disposed within an interior volume enclosed by the U channel.
16. The active cover plate of claim 12 , wherein lateral compression of the prong brings at least a portion of the prong into contact with the insulative back element.
17. The active cover plate of claim 12 , wherein lateral compression of the cantilever spring in an outboard direction brings the cantilever spring into direct contact with an inner inboard side of the outboard wall of the insulative back element.
18. The active cover plate of claim 12 , wherein the prong further comprises a contact and wherein the cantilever spring is configured to provide spring pressure to the contact in an inboard direction when the cantilever spring is deflected in an outboard direction.
19. The active cover plate of claim 17 , wherein contact between the free end of the cantilever spring and the inboard wall of the insulative back element increases the prong's resistance to lateral compression in an outboard direction.
20. The active cover plate of claim 18 , wherein contact between the free end of the cantilever spring and inner wall of the insulative back element changes bending behavior of the cantilever spring.
21. The active cover plate of claim 18 , wherein the fixed end is fixed with respect to the insulative back element.
22. The active cover plate of claim 12 , wherein the insulative back element comprises an at least one partially open face on an inboard side of the insulative back element, wherein the prong extends from and compresses into the at least one partially open face.
23. The active cover plate of claim 12 , wherein the insulative back element comprises an open top side, wherein the open top side is in the transverse direction opposite the face plate.
24. The active cover plate of claim 12 , wherein:
the active cover plate further comprises a back plate positioned proximate the back surface of the front plate;
the back plate and the insulative back element are connected to the face plate by posts molded into the back surface of the face plate; and
the posts pass through corresponding apertures in the back plate.
25. A wall-plate system extending in longitudinal, lateral, and transverse directions that are orthogonal to one another, the wall-plate system comprising:
a front plate comprising a front surface, a back surface, and an electrical receptacle aperture, wherein the electrical receptacle aperture extends through the front plate in the transverse direction;
a first prong connecting to the back surface of the front plate at a location outboard of the electrical receptacle aperture; the first prong extending rearward away from the back surface of the front plate in the transverse direction; the first prong comprising:
a first upright extending rearward away from the back surface of the front plate in the transverse direction,
a first insulating back element, wherein the first insulating back element covers an outboard side of the first upright and left and right edges of the upright, wherein the first insulating back element is secured to the first upright through at least one aperture in the first upright; and
a first resilient contact located on an inboard side of the first upright, and the first resilient contact comprising a first end, a second end, and a middle portion; and wherein the first end of the first resilient contact is fixed to the first upright of the first prong;
a second prong connecting to the back surface of the front plate at a location outboard of the electrical receptacle aperture;
a second prong extending rearward away from the back surface of the front plate in the transverse direction; the second prong comprising:
a second upright extending rearward away from the back surface of the front plate in the transverse direction,
a second insulating back element, wherein the second insulating back element covers an outboard side of the second upright and left and right edges of the second upright, wherein the second insulating back element is secured to the second upright through at least one aperture in the second upright; and
a second resilient contact located on an inboard side of the second upright, the second resilient contact comprising a first end, a second end, and a middle portion; and wherein the first end of the second resilient contact is fixed to the second upright of the second prong;
wherein the second prong connecting to the back surface of the front plate at a location outboard of the electrical receptacle aperture, the second prong being opposite the first prong across the electrical receptacle aperture.
26. The wall-plate system of claim 25 , wherein the first and second prongs each comprise double contacts.
27. The wall-plate system of claim 25 , wherein the first and second prongs each comprise two resilient contacts.
28. The wall-plate system of claim 27 , wherein the two resilient contacts on each of the first and second prongs are spaced such that the wall-plate system is configured to receive power when the wall-plate system is placed over an electrical receptacle in at least two different orientations.
29. The wall-plate system of claim 27 , wherein the two resilient contacts are longitudinally offset from each other and are configured to compress independently, wherein the first and second prongs each comprise a gap between the two resilient contacts that is greater than longitudinal width of either one of the two resilient contacts.
30. The wall-plate system of claim 25 , wherein the first and second prongs each comprise two resilient contacts, wherein the resilient contacts are configured such that a first resilient contact on each of the first and second prongs contacts a first screw terminal of an electrical receptacle when the wall-plate system is fastened over the electrical receptacle in a first orientation and wherein a second resilient contact on each of the first and second prongs contacts the first screw terminal when the wall-plate system is fastened over the electrical receptacle in a second orientation.