IP Library Granted Patent US 11,127,980
Granted Patent B2
US 11,127,980 · App. 16/247,143 · Granted Sep 21, 2021

Localized superconcentrated electrolytes for silicon anodes

Inventors: Ji-Guang Zhang (Richland, WA); Haiping Jia (Richland, WA); Xiaolin Li (Richland, WA); Wu Xu (Richland, WA)
Assignee: Battelle Memorial Institute
H01M10/0569H01M4/133H01M4/134H01M4/364H01M4/366H01M4/386H01M4/587H01M4/621H01M4/622H01M10/0525H01M10/0567H01M10/0568H01M10/4235H01M4/505H01M4/525H01M2300/004H01M2300/0037
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Quick Facts
Patent No.
US 11,127,980
App. No.
16/247,143
Granted
Sep 21, 2021
Kind
B2
Abstract

Localized superconcentrated electrolytes (LSEs) for use in systems with silicon-based or carbon/silicon composite-based anodes are disclosed. The LSEs include an active salt, a nonaqueous solvent in which the active salt is soluble, and a diluent in which the active salt has a solubility at least 10 times less than solubility of the active salt in the nonaqueous solvent. Systems including the LSEs also are disclosed.

Claims (38)

1. A system comprising:

an electrolyte consisting essentially of

an active salt, wherein the active salt is a lithium salt,

a nonaqueous solvent, wherein the nonaqueous solvent is (i) a carbonate other than fluoroethylene carbonate (FEC), (ii) a flame retardant compound, or (iii) both (i) and (ii), wherein the active salt is soluble in the nonaqueous solvent;

0-30 wt % FEC; and

a diluent, wherein the diluent is a fluoroalkyl ether, a fluorinated orthoformate, or a combination thereof, wherein the active salt has a solubility in the diluent at least 10 times less than a solubility of the active salt in the nonaqueous solvent; and

an anode comprising silicon.

2. The system of claim 1 , wherein the electrolyte includes from 2-30 wt % FEC.

3. The system of claim 1 , wherein the active salt has a molar concentration in the electrolyte within a range of from 0.5 M to 6 M.

4. The system of claim 1 , wherein the active salt is lithium bis(fluorosulfonyl)imide (LiFSI), lithium bis(trifluoromethanesulfonyl)imide (LiTFSI), lithium bis(pentafluoroethanesulfonyl)imide (LiBETI), lithium bis(oxalato)borate (LiBOB), LiPF 6 , LiAsF 6 , LiBF 4 , LiCF 3 SO 3 , LiClO 4 , lithium difluoro oxalato borate anion (LiDFOB), LiI, LiBr, LiCl, LiSCN, LiNO 3 , LiNO 2 , Li 2 SO 4 , or any combination thereof.

5. The system of claim 1 , wherein the flame retardant compound is an organic phosphate, an organic phosphite, an organic phosphonate, an organic phosphoramide, a phosphazene, or any combination thereof.

6. The system of claim 5 , wherein the flame retardant compound is triethyl phosphate, trimethyl phosphate, tributyl phosphate, triphenyl phosphate, tris(2,2,2-trifluoroethyl) phosphate, bis(2,2,2-trifluoroethyl) methyl phosphate; trimethyl phosphite, triphenyl phosphite, tris(2,2,2-trifluoroethyl) phosphite; dimethyl methylphosphonate, diethyl ethylphosphonate, diethyl phenylphosphonate, bis(2,2,2-trifluoroethyl) methylphosphonate; hexamethylphosphoramide; hexamethoxyphosphazene, hexafluorophosphazene, or any combination thereof.

7. The system of claim 1 , wherein the carbonate other than FEC is ethylene carbonate (EC) and ethyl carbonate (EMC), or EC and diethyl carbonate (DEC), or EC and dimethyl carbonate (DMC), or EC and any combination of EMC, DEC, DMC, and propylene carbonate (PC).

8. The system of claim 1 , wherein the diluent is bis(2,2,2-trifluoroethyl) ether (BTFE), 1,1,2,2-tetrafluoroethyl-2,2,3,3-tetrafluoropropyl ether (TTE), 1,1,2,2,-tetrafluoroethyl-2,2,2-trifluoroethyl ether (TFTFE), methoxynonafluorobutane (MOFB), ethoxynonafluorobutane (EOFB), tris(2,2,2-trifluoroethyl)orthoformate (TFEO), tris(hexafluoroisopropyl)orthoformate (THFiPO), tris(2,2-difluoroethyl)orthoformate (TDFEO), bis(2,2,2-trifluoroethyl) methyl orthoformate (BTFEMO), tris(2,2,3,3,3-pentafluoropropyl)orthoformate (TPFPO), tris(2,2,3,3-tetrafluoropropyl)orthoformate (TTPO), or any combination thereof.

9. The system of claim 1 , wherein the diluent is BTFE, TTE, TFEO, or any combination thereof.

10. The system of claim 9 , wherein the electrolyte consists essentially of:

1-3 M LiFSI;

EC-EMC in a ratio of from 4:6 to 2:8 by weight and 0-30 wt % FEC; and

the diluent, wherein a molar ratio of EC-EMC to the diluent is within a range of from 1-3.

11. The system of claim 9 , wherein the electrolyte consists essentially of:

1-3 M LiFSI;

triethyl phosphate (TEPa) and 0-30 wt % FEC; and

the diluent, wherein a molar ratio of TEPa to the diluent is within a range of 2-4.

12. The system of claim 1 , wherein the anode comprises a graphite/silicon composite.

13. The system of claim 12 , wherein the anode further comprises a lithium polyacrylate or polyimide binder.

14. The system of claim 13 , wherein the silicon is carbon-coated nano-silicon.

15. The system of claim 14 , wherein the binder comprises a polyimide.

16. The system of claim 15 , wherein the electrolyte consists essentially of:

1-3 M LiFSI:

triethyl phosphate (TEPa) and 0-30 wt % FEC; and

the diluent, wherein the diluent is BTFE, TTE, TFEO, or any combination thereof, and wherein a molar ratio of TEPa to the diluent is within a range of 2-4.

17. The system of claim 15 , further comprising a cathode, wherein the anode is prelithiated and the system has a capacity retention ≥80% after 100 cycles.

18. The system of claim 13 , wherein the binder comprises lithium polyacrylate, and the electrolyte consists essentially of:

1-3 M LiFSI;

EC-EMC in a ratio of 3:7 by weight and 0-30 wt % FEC; and

the diluent, wherein the diluent is BTFE, TTE, TFEO, or any combination thereof, and wherein a molar ratio of EC-EMC to the diluent is within a range of 1-3.

19. The system of claim 18 , further comprising a cathode, wherein the system has a capacity retention ≥70% after 100 cycles.

20. The system of claim 1 , further comprising a cathode, wherein the cathode comprises Li 1+w Ni x Mn y Co z O 2 (x+y+z+w=1, 0≤w≤0.25), LiNi x Mn y Co z O 2 (x+y+z=1), LiNi 0.8 Co 0.15 Al 0.05 O 2 , LiCoO 2 , LiNi 0.5 Mn 1.5 O 4 spinel, LiMn 2 O 4 , LiFePO 4 , Li 4-x M x Ti 5 O 12 (M=Mg, Al, Ba, Sr, or Ta; 0≤x≤1), MnO 2 , V 2 O 5 , V 6 O 13 , LiV 3 O 8 , LiM C1 x M C2 1-x PO 4 (M C1 or M C2 =Fe, Mn, Ni, Co, Cr, or Ti; 0≤x≤1), Li 3 V 2-x M 1 x (PO 4 ) 3 (M 1 =Cr, Co, Fe, Mg, Y, Ti, Nb, or Ce; 0≤x≤1), LiVPO 4 F, LiM C1 x M C2 1-x O 2 ((M C1 and M C2 independently are Fe, Mn, Ni, Co, Cr, Ti, Mg, or Al; 0≤x≤1), LiM C1 x M C2 y M C3 1-x-y O 2 ((M C1 , M C2 , and M C3 independently are Fe, Mn, Ni, Co, Cr, Ti, Mg, or Al; 0≤x≤1; 0≤y≤1; 0≤x+y≤1), LiMn 2-y X y O 4 (X=Cr, Al, or Fe, 0≤y≤1), LiNi 0.5-y X y Mn 1.5 O 4 (X=Fe, Cr, Zn, Al, Mg, Ga, V, or Cu; 0≤y≤0.5), xLi 2 MnO 3 .(1-X)LiM C1 y M C2 z M C3 1-y-z O 2 (M C1 , M C2 , and M C3 independently are Mn, Ni, Co, Cr, Fe, or mixture thereof; x=0.3-0.5; y≤0.5; z≤0.5), Li 2 M 2 SiO 4 (M 2 =Mn, Fe, or Co), Li 2 M 2 SO 4 (M 2 =Mn, Fe, or Co), LiM 2 SO 4 F (M 2 =Fe, Mn, or Co), Li 2-x (Fe 1-y Mn y )P 2 O 7 (0≤x≤1; 0≤y≤1), Cr 3 O 8 , Cr 2 O 5 , a carbon/sulfur composite, or an air electrode.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2019
From: XU, WU
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 050845/0358 →
CONFIRMATORY LICENSE Recorded Feb 21, 2019
From: BATTELLE MEMORIAL INSTITUTE, PACIFIC NORTHWEST DIVISION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 048391/0297 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2019
From: ZHANG, JI-GUANG; JIA, HAIPING; LI, XAOLIN
To: BATTELLE MEMORIAL INSTITUTE
Reel/Frame 047992/0420 →
Continuity (5)
Continuation In Part 16119641 · Aug 31, 2018
Continuation In Part 15788188 · Oct 19, 2017
Provisional Application 62671304 · May 14, 2018
Provisional Application 62770696 · Nov 21, 2018
Related Publication 20190148775A1 · May 16, 2019
Cited By (3)
US 12,482,860 US 12,603,324 US 12,640,399