IP Library Granted Patent US 10,923,149
Granted Patent B2
US 10,923,149 · App. 16/249,126 · Granted Feb 16, 2021

Aluminum alloy substrate for magnetic recording medium and method for manufacturing the same, substrate for magnetic recording medium, magnetic recording medium, and hard disc drive

Inventors: Takenori Hashimoto (Oyama, JP); Wataru Sato (Ichihara, JP)
Assignee: SHOWA DENKO K.K.
G11B5/70621B22F7/062C22C1/0416C22C21/02G11B5/73919G11B5/8404G11B5/848H01F1/00B22F1/0011B22F3/20B22F9/082B22F2301/052B22F2304/10B22F2998/10
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Quick Facts
Patent No.
US 10,923,149
App. No.
16/249,126
Granted
Feb 16, 2021
Kind
B2
Abstract

This aluminum alloy substrate for a magnetic recording medium has a metal structure made of an Al alloy having a composition including Si in a range of 18.0% by mass to 22.0% by mass, Ni in a range of 5.0% by mass to 8.5% by mass, Cu in a range of 2.5% by mass to 4.0% by mass, and Mg in a range of 0.8% by mass to 1.5% by mass with a remainder being Al, a primary-crystal Si precipitate having a maximum diameter of 0.5 μm or more and an average particle diameter of 2 μm or less is dispersed in the metal structure, a diameter is in a range of 53 mm to 97 mm, and a thickness is in a range of 0.2 mm to 0.9 mm.

Claims (35)

1. An aluminum alloy substrate for a magnetic recording medium, having

a metallic structure made of an Al alloy which has a composition including Si in a range of 18.0% by mass to 22.0% by mass, Ni in a range of 5.0% by mass to 8.5% by mass, Cu in a range of 2.5% by mass to 4.0% by mass, and Mg in a range of 0.8% by mass to 1.5% by mass with a remainder being Al,

wherein primary-crystal Si particles which have a maximum diameter of 0.5 μm or more and an average particle diameter of 2 μm or less are dispersed in the metallic structure,

a diameter of the substrate is in a range of 53 mm to 97 mm, and a thickness of the substrate is in a range of 0.2 mm to 0.9 mm, and

a value of E/ρ (E: Young's modulus, ρ: density) is 36.0 (GPa)/(gcm −3 ) or more.

2. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,

wherein the Al alloy further includes Zn in a range of 0.01% by mass to 0.5% by mass.

3. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,

wherein the Al alloy further includes one or more of Mn, Ti, Cr, V, Zr, Mo, and Co in a range of 0.01% by mass to 0.5% by mass.

4. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,

wherein an Al—Ni-based intermetallic compound is dispersed in the metal structure.

5. The aluminum alloy substrate for a magnetic recording medium according to claim 1 ,

wherein the metal structure is an extruded structure of a powder particle compact of the Al alloy.

6. A substrate for a magnetic recording medium, comprising:

an aluminum alloy substrate; and

a NiP-based plating coat formed on at least one surface of the aluminum alloy substrate,

wherein the aluminum alloy substrate is the aluminum alloy substrate for a magnetic recording medium according to claim 1 .

7. A magnetic recording medium comprising:

a substrate for a magnetic recording medium; and

a magnetic layer provided on a surface of the substrate for a magnetic recording medium,

wherein the substrate for a magnetic recording medium is the substrate for a magnetic recording medium according to claim 6 , and

the magnetic layer is provided on the surface of the substrate for a magnetic recording medium on which the NiP-based plating coat is formed.

8. A hard disc drive equipped with a magnetic recording medium,

wherein the magnetic recording medium is the magnetic recording medium according to claim 7 .

9. A method for manufacturing the aluminum alloy substrate for a magnetic recording medium according to claim 1 , the method comprising:

forming a compact of powder particles made of an Al alloy having a composition including Si in a range of 18.0% by mass to 22.0% by mass, Ni in a range of 5.0% by mass to 8.5% by mass, Cu in a range of 2.5% by mass to 4.0% by mass, and Mg in a range of 0.8% by mass to 1.5% by mass with a remainder being Al;

extruding this compact to form a cylindrical body; and

cutting this cylindrical body to obtain a disc-shaped aluminum alloy substrate for a magnetic recording medium from the cylindrical.

10. The method for manufacturing an aluminum alloy substrate for a magnetic recording medium according to claim 9 ,

wherein the Al alloy further includes Zn in a range of 0.01% by mass to 0.5% by mass.

11. The method for manufacturing an aluminum alloy substrate for a magnetic recording medium according to claim 9 ,

wherein the Al alloy further includes one or more of Mn, Ti, Cr, V, Zr, Mo, and Co in a range of 0.01% by mass to 0.5% by mass.

12. The method for manufacturing an aluminum alloy substrate for a magnetic recording medium according to claim 9 ,

wherein a primary-crystal Si precipitate having a maximum diameter of 0.5 μm or more and an average particle diameter of 2 μm or less is dispersed in the powder particle.

13. The aluminum alloy substrate for a magnetic recording medium according to claim 1 , wherein the Al alloy including Si in a range of 19.0% by mass to 21.5% by mass, Ni in a range of 6.5% by mass to 8.0% by mass, Cu in a range of 3.0% by mass to 3.8% by mass, and Mg in a range of 1.0% by mass to 1.4% by mass with a remainder being Al.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2024
From: RESONAC CORPORATION
To: RESONAC HARD DISK CORPORATION
Reel/Frame 069167/0673 →
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 16, 2019
From: HASHIMOTO, TAKENORI; SATO, WATARU
To: SHOWA DENKO K.K.
Reel/Frame 048036/0598 →