IP Library Patent Application 16251045
Patent Application
App. No. 16/251,045

Graphene Coated Cathode Particles for a Lithium Ion Secondary Battery

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Patent No.
US None
App. No.
16/251,045
Abstract

Various solid state battery arrangements are presented herein. Solid state batteries are detailed that have a cathode may be from cathode active material particles coated in graphene. Additionally or alternatively, an anode may be made from anode active material particles coated in graphene. Use of graphene-coated particles may allow for a solid electrolyte layer thickness to be decreased or for the solid electrolyte layer to be eliminated in its entirety.

Claims (32)

1 . A solid state battery, comprising:

an anode layer; and

a cathode layer comprising active material cathode particles, wherein individual active material cathode particles are coated in graphene.

2 . The solid state battery of claim 1 , wherein no solid electrolyte layer is present between the anode layer and the cathode layer of the solid state battery.

3 . The solid state battery of claim 2 , wherein the anode layer directly contacts the cathode layer.

4 . The solid state battery of claim 1 , wherein a solid electrolyte layer is present between the anode layer and the cathode layer comprising the active material cathode particles coated in graphene.

5 . The solid state battery of claim 4 , wherein the solid electrolyte layer is between 10 μm and 30 μm in thickness.

6 . The solid state battery of claim 1 , wherein the cathode further comprises solid electrolyte particles being mixed with the active material cathode particles coated in graphene.

7 . The solid state battery of claim 1 , wherein the active material cathode particles coated in graphene are less than 26 micrometers in diameter.

8 . The solid state battery of claim 1 , wherein the cathode further comprises carbon fiber strands.

9 . The solid state battery of claim 1 , wherein an active material of the active material cathode particles is lithium nickel cobalt aluminum oxide.

10 . A method for creating a solid state battery, the method comprising:

performing a process to coat active material cathode particles with graphene;

creating a cathode using the active material cathode particles coated with graphene; and

creating the solid state battery using the created cathode and an anode.

11 . The method for creating the solid state battery of claim 10 , wherein no solid electrolyte layer is present between the anode layer and the cathode layer.

12 . The method for creating the solid state battery of claim 10 , wherein the solid state battery is created such that the anode layer directly touches the created cathode layer.

13 . The method for creating the solid state battery of claim 10 , further comprising:

creating a solid electrolyte, wherein:

creating the solid state battery using the created cathode and the anode layer further comprises using the solid electrolyte; and

the solid electrolyte is positioned between the anode layer and the created cathode layer.

14 . The method for creating the solid state battery of claim 10 , wherein creating the cathode layer using the active material cathode particles coated in graphene further comprises adding solid electrolyte particles to the cathode layer.

15 . The method for creating the solid state battery of claim 14 , wherein adding solid electrolyte particles to the cathode comprises:

soaking the cathode layer comprising the active material cathode particles coated in graphene with a solid electrolyte suspended in a liquid; and

drying the cathode layer to remove the liquid from the cathode layer.

16 . The method for creating the solid state battery of claim 14 , wherein creating the cathode layer using the active material cathode particles coated in graphene further comprises adding carbon fiber strands to the cathode layer.

17 . The method for creating the solid state battery of claim 10 , wherein performing the process to coat the active material cathode particles with graphene comprises:

performing a mechanical nano-fusion process to coat the active material cathode particles with graphene.

18 . The method for creating the solid state battery of claim 10 , wherein performing the process to coat the active material cathode particles with graphene comprises:

performing a spray coating process to coat the active material cathode particles with graphene.

19 . The method for creating the solid state battery of claim 10 , wherein the active material cathode particles coated in graphene are less than 26 micrometers in diameter.

20 . The method for creating the solid state battery of claim 10 , wherein the active material of the active material cathode particles is lithium nickel cobalt aluminum oxide.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2020
From: CHONGQING JINKANG NEW ENERGY AUTOMOBILE CO., LTD.
To: SF MOTORS, INC.
Reel/Frame 052823/0463 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2020
From: SF MOTORS, INC.
To: TERAWATT TECHNOLOGY INC.
Reel/Frame 052827/0684 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2019
From: NAKANO, MASATSUGU
To: CHONGQING JINKANG NEW ENERGY AUTOMOBILE CO., LTD.; SF MOTORS INC.
Reel/Frame 048054/0449 →