IP Library › Granted Patent US 12,165,794
Granted Patent B2
US 12,165,794 · App. 16/260,715 · Granted Dec 10, 2024

Soft magnetic alloy and magnetic device

Inventors: Kazuhiro Yoshidome (Tokyo, JP); Hiroyuki Matsumoto (Tokyo, JP); Kenji Horino (Tokyo, JP); Akito Hasegawa (Tokyo, JP); Syota Goto (Tokyo, JP); Masakazu Hosono (Tokyo, JP); Hajime Amano (Tokyo, JP); Isao Nakahata (Tokyo, JP)
Assignee: TDK CORPORATION
H01F1/14733B22D23/003B22F1/07C21D1/26C21D1/30C21D6/00C21D6/001C21D6/007C21D6/008C21D8/1255C21D9/46C21D9/52C22C33/0257C22C38/002C22C38/005C22C38/02C22C38/08C22C38/10C22C38/105C22C38/12C22C38/16C22C45/008C22C45/02C22C45/04H01F1/147H01F1/14716H01F1/14766H01F1/14775H01F1/14791H01F1/15308H01F1/15333B22F9/023B22F2009/048B22F2998/10B22F2999/00C21D2201/03C22C33/0214C22C33/0264C22C33/0271C22C33/0278C22C33/0285C22C38/40C22C38/52C22C2200/04C22C2202/02
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Quick Facts
Patent No.
US 12,165,794
App. No.
16/260,715
Granted
Dec 10, 2024
Kind
B2
Abstract

A soft magnetic alloy has a main component of Fe. The soft magnetic alloy contains P. A Fe-rich phase and a Fe-poor phase are contained. An average concentration of P in the Fe-poor phase is 1.5 times or larger than an average concentration of P in the soft magnetic alloy by number of atoms.

Claims (24)

1. A soft magnetic alloy comprising:

a main component of Fe; and

P, wherein

a Fe-rich phase and a Fe-poor phase are contained, and

an average concentration of P in the Fe-poor phase is 1.5 times or larger than an average concentration of P in the soft magnetic alloy by number of atoms, and

the soft magnetic alloy consists of a composition formula of (Fe 1-α X α ) (1-(a+b+c+d+e)) Cu a M1 b P c M2 d Si e , in which

X is Co,

M1 is one or more of Ti, Zr, Hf, Nb, Ta, Mo, V, W, Cr, Al, Mn, Zn, La, Y, and S,

M2 is one or more of B and C,

0≤a≤0.001 is satisfied,

0.040≤b≤0.150 is satisfied,

0.001≤c≤0.150 is satisfied,

0≤d≤0.200 is satisfied,

0≤e≤0.200 is satisfied, and

0≤α≤0.500 is satisfied,

wherein a, b, c, d, e and α each represent an atomic ratio.

2. The soft magnetic alloy according to claim 1 , wherein the average concentration of P in the Fe-poor phase is 1.0 at % or more and 50 at % or less.

3. The soft magnetic alloy according to claim 1 , wherein the average concentration of P in the Fe-poor phase is 3.0 times or larger than an average concentration of P in the Fe-rich phase.

4. The soft magnetic alloy according to claim 2 , wherein the average concentration of P in the Fe-poor phase is 3.0 times or larger than an average concentration of P in the Fe-rich phase.

5. The soft magnetic alloy according to claim 1 , comprising Fe based nanocrystallines.

6. The soft magnetic alloy according to claim 5 , wherein the Fe based nanocrystallines have an average grain size of 5 nm or more and 30 nm or less.

7. The soft magnetic alloy according to claim 1 , comprising a ribbon shape.

8. The soft magnetic alloy according to claim 1 , comprising a powder shape.

9. A magnetic device comprising the soft magnetic alloy according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2019
From: YOSHIDOME, KAZUHIRO; MATSUMOTO, HIROYUKI; HORINO, KENJI; HASEGAWA, AKITO; GOTO, SYOTA; HOSONO, MASAKAZU; AMANO, HAJIME; NAKAHATA, ISAO
To: TDK CORPORATION
Reel/Frame 048782/0465 →
Priority Claims (1)
JP 2018-013733 · Jan 30, 2018 · national
Continuity (1)
Related Publication 20190237229A1 · Aug 1, 2019