Method of producing inner spiral grooved tube and apparatus for producing inner spiral grooved tube
An apparatus for producing an inner spiral grooved tube, the apparatus includes first and second bobbins, one of which is an unwinding bobbin and the other of which is a winding bobbin; a floating frame that supports a shaft of the first bobbin; a rotary shaft that supports the floating frame though bearings and rotates in a direction perpendicular to an axis of a bobbin in the floating frame; a revolving flyer configured to invert a tube route of a tubular material between the first bobbin and the second bobbin, to convey the tubular material, and to revolve the tubular material around the floating frame as being supported by the rotary shaft; and first and second drawing dies positioned on a front stage and a rear stage of the revolving flyer, respectively, in the tube route of the tubular material
1. An apparatus for producing an inner spiral grooved tube, the apparatus comprising:
first and second bobbins, one of which is an unwinding bobbin and the other of which is a winding bobbin, the unwinding bobbin and the winding bobbin being configured to convey a tubular material from the unwinding bobbin to the winding bobbin and the unwinding bobbin being configured to unwind the tubular material having a structure of a linear grooved tube having a plurality of straight grooves formed on an inner surface of the linear grooved tube along a longitudinal direction;
a floating frame that supports a shaft of the first bobbin;
a rotary shaft that supports the floating frame though bearings and rotates in a direction perpendicular to an axis of a bobbin in the floating frame;
a revolving flyer configured to invert a tube route of the tubular material between the first bobbin and the second bobbin, to convey the material, and to revolve the tubular material around the floating frame as being supported by the rotary shaft; and
first and second drawing dies positioned on a front stage and a rear stage of the revolving flyer, respectively, in the tube route of the tubular material, wherein
the first and second drawing dies are configured to reduce a diameter of the tubular material in conjunction with the revolving flyer being configured to impart twist associated with a rotation of the revolving flyer to the tubular material to form the inner spiral grooved tube.
2. The apparatus according to claim 1 , wherein each of the first and second drawing dies is configured to reduce the diameter of the tubular material in a range of 2% or more and 40% or less.
3. The apparatus according to claim 1 , further comprising:
a revolving capstan that is supported by the rotary shaft and configured to revolve in synchronization with the revolving flyer provided on each of the front stage and the rear stage of the revolving flyer.
4. The apparatus according to claim 1 , further comprising:
a first guide capstan, which is provided on a front stage of the first drawing die, supported by the floating frame, and is configured for the tubular material to be revolved with the revolving flyer; and
a second guide capstan, which is provided on a rear stage of the second drawing die, and is configured for the tubular material to be revolved with the revolving flyer.
5. The apparatus according to claim 1 , further comprising:
a rotary driven capstan in a revolving-around direction provided on each of a front stage of the first drawing die and a rear stage of second drawing die for the capstan to impart forward tension to the tubular material.
6. The apparatus according to claim 1 , further comprising:
a brake configured to restrict rotation in an unwinding direction of the unwinding bobbin to impart backward tension to the tubular material.