IP Library Granted Patent US 11,187,068
Granted Patent B2
US 11,187,068 · App. 16/264,139 · Granted Nov 30, 2021

Downhole tools for controlled fracture initiation and stimulation

Inventor: Sameeh Issa Batarseh (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
E21B43/26C09K8/592E21B41/0078E21B43/24
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Quick Facts
Patent No.
US 11,187,068
App. No.
16/264,139
Granted
Nov 30, 2021
Kind
B2
Abstract

A downhole tool can be advanced downhole a wellbore. The downhole tool can include an electromagnetic source, a directional antenna, and a casing. The casing can either completely or partially consist of ceramic materials. The directional antenna can be oriented to direct electromagnetic radiation generated by the electromagnetic source towards the ceramic materials of the casing. In response to receiving the electromagnetic radiation, the ceramic materials can absorb the electromagnetic radiation, which can cause the ceramic materials to rapidly increase in temperature.

Claims (37)

1. A downhole tool, comprising:

a support structure with a longitudinal axis and having a cylindrical shape, the support structure comprising one or more latching mechanisms;

an expandable casing mechanically coupled to the support structure and rotatable about the longitudinal axis of the support structure, the expandable casing having a cylindrical shape and at least a portion of the expandable casing comprising a ceramic material;

an electromagnetic source mechanically coupled to the support structure and operable to generate electromagnetic radiation;

an antenna communicatively coupled to the electromagnetic source and operable to transmit the electromagnetic radiation, the antenna being a mechanically steerable antenna that is rotatable relative to the expandable casing and capable of steering the electromagnetic radiation in at least one direction; and

a centralizer operable to centralize the downhole tool relative to walls of a wellbore when the tool is positioned in the wellbore;

wherein the expandable casing is configured to expand such that the expandable casing comes into direct contact with the walls of the wellbore when the tool is positioned in the wellbore.

2. The downhole tool of claim 1 , wherein the ceramic materials increase in temperature at a rate of 1000° Celsius/3 minutes in response to receiving the electromagnetic radiation.

3. The downhole tool of claim 1 , wherein the ceramic materials comprise at least one of: activated carbon or clay.

4. The downhole tool of claim 1 , wherein the tool further comprises one or more nozzles operable to release at least one of air or water.

5. The downhole tool of claim 1 , wherein the expandable casing further comprises steel.

6. The downhole tool of claim 1 , wherein the expandable casing further comprises a hydraulic mechanism operable to expand the expandable casing.

7. The downhole tool of claim 1 , wherein the electromagnetic source generates electromagnetic radiation having frequencies in a microwave region of the electromagnetic spectrum.

8. The downhole tool of claim 1 , wherein the expandable casing comprises one or more mechanical mechanisms, corresponding to an expansion shaft or an expansion anchor, that are operable to expand the expandable casing.

9. The downhole tool of claim 1 , wherein substantially the entirety of the expandable casing comprises ceramic material.

10. The downhole tool of claim 1 , wherein the antenna:

is an omnidirectional antenna;

is mechanically rotatable about the longitudinal axis of the support structure; and

comprises rotatable structures to change a physical orientation of the antenna and steer an output beam of the antenna.

11. The downhole tool of claim 1 , wherein the antenna is capable of electronically steering the electromagnetic radiation.

12. A downhole tool, comprising:

a support structure with a longitudinal axis;

an expandable casing mechanically coupled to the support structure and rotatable about the longitudinal axis of the support structure, at least a portion of the expandable casing comprising a ceramic material;

an electromagnetic source mechanically coupled to the support structure and operable to generate electromagnetic radiation, the electromagnetic radiation comprising microwaves; and

an antenna communicatively coupled to the electromagnetic source and operable to transmit the electromagnetic radiation, the antenna being a mechanically steerable antenna that is rotatable relative to the expandable casing and capable of steering the electromagnetic radiation in at least one direction;

wherein the expandable casing is configured to expand such that the expandable casing comes into direct contact with walls of a wellbore when the tool is positioned in the wellbore.

13. The downhole tool of claim 12 , wherein the support structure includes latching mechanisms.

14. The downhole tool of claim 12 , further comprising a centralizer operable to centralize the downhole tool relative to the walls of the wellbore when the downhole tool is positioned in the wellbore.

15. The downhole tool of claim 12 , further comprising a motor operable to rotate the casing.

16. The downhole tool of claim 12 , wherein the ceramic materials increase in temperature at a rate of 1000° Celsius/3 minutes in response to receiving the electromagnetic radiation.

17. The downhole tool of claim 12 , wherein the ceramic materials comprise at least one of: activated carbon or clay.

18. The downhole tool of claim 12 , wherein the electromagnetic source comprises a thermo-ionic electron tube that controls a speed of a stream of electrons to generate the electromagnetic radiation.

19. The downhole tool of claim 12 , wherein the electromagnetic radiation comprises radio waves.

20. The downhole tool of claim 12 , wherein the tool further comprises one or more nozzles operable to release at least one of air or water.

21. The downhole tool of claim 12 , wherein the expandable casing further comprises steel.

22. The downhole tool of claim 12 , wherein the expandable casing further comprises a hydraulic mechanism operable to expand the expandable casing.

23. The downhole tool of claim 12 , wherein the electromagnetic source is a magnetron.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 15, 2019
From: BATARSEH, SAMEEH ISSA
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 048615/0846 →
Continuity (1)
Related Publication 20200248543A1 · Aug 6, 2020
Cited By (2)
US 12,326,056 US 12,378,859