IP Library › Granted Patent US 11,009,630
Granted Patent B2
US 11,009,630 · App. 16/264,170 · Granted May 18, 2021

Nanoencapsulation methods for forming multilayer thin film structures and multilayer thin films formed therefrom

Inventors: Songtao Wu (Ann Arbor, MI); Debasish Banerjee (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
G02B1/14C09C1/62B82Y30/00C01P2006/42C01P2006/60
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Quick Facts
Patent No.
US 11,009,630
App. No.
16/264,170
Granted
May 18, 2021
Kind
B2
Abstract

A method for forming a multilayer thin film structure includes directly depositing an absorber layer to encapsulate a dielectric layer, and the dielectric layer encapsulates a reflective core particle. The method further including depositing an outer layer to encapsulate the absorber layer, and the multilayer thin film structure has a hue shift of less than 30° in the Lab color space when viewed at angles from 0° to 45°.

Claims (20)

1. A method for forming a multilayer thin film structure comprising:

directly depositing an absorber layer to encapsulate a dielectric layer, wherein the dielectric layer directly encapsulates a reflective core particle; and

depositing an outer layer to encapsulate the absorber layer, wherein

the multilayer thin film structure has a hue shift of less than 30° in the Lab color space when viewed at angles from 0° to 45°,

the reflective core particle has a thickness from 10 nm to 5000 nm, and the reflective core particle has a length from 5 μm to 100 μm, and

the absorber layer is deposited by atomic layer deposition.

2. The method of claim 1 , wherein the method further comprises depositing the dielectric layer to directly encapsulate the reflective core particle.

3. The method of claim 1 , wherein the reflective core particle comprises Al.

4. The method of claim 1 , wherein the dielectric layer comprises Fe 2 O 3 , ZnS, or TiO 2 .

5. The method of claim 1 , wherein the dielectric layer has a thickness from 5 nm to 500 nm.

6. The method of claim 1 , wherein the absorber layer comprises W or Cr.

7. The method of claim 1 , wherein the absorber layer comprises W.

8. The method of claim 1 , wherein the absorber layer has a thickness from greater than 0 nm to 50 nm.

9. The method of claim 1 , wherein the outer layer comprises ZnS, TiO 2 , or Fe 2 O 3 .

10. The method of claim 1 , wherein the outer layer has a thickness from 0.1 quarter wave (QW) to less than or equal to 4.0 QW.

11. The method of claim 1 , wherein the outer layer is deposited by atomic layer deposition.

12. The method of claim 1 , wherein the method further comprises directly depositing a protective layer to encapsulate the absorber layer before depositing the outer layer.

13. The method of claim 12 , wherein the protective layer comprises Al 2 O 3 or SiO 2 .

14. The method of claim 12 , wherein the protective layer has a thickness from greater than 0 nm to 50 nm.

15. The method of claim 12 , wherein the protective layer is deposited by atomic layer deposition.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2021
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 056759/0360 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2019
From: BANERJEE, DEBASISH; WU, SONGTAO
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 048311/0327 →
Continuity (2)
Provisional Application 62737567 · Sep 27, 2018
Related Publication 20200103560A1 · Apr 2, 2020