IP Library › Granted Patent US 11,154,170
Granted Patent B2
US 11,154,170 · App. 16/264,912 · Granted Oct 26, 2021

Autonomous vacuum operation in response to dirt detection

Inventor: Kevin L. Thomas (Indian Trail, NC)
Assignee: Techtronic Floor Care Technology Limited
A47L9/281A47L9/2826A47L9/2847A47L9/2852A47L9/2894B25J5/007B25J9/1664B25J9/1694B25J11/0085A47L2201/022A47L2201/04A47L2201/06
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Quick Facts
Patent No.
US 11,154,170
App. No.
16/264,912
Granted
Oct 26, 2021
Kind
B2
Abstract

An automated cleaning device includes a chassis, a controller operably connected to a drive assembly and configured to move the chassis within an area to be cleaned in repeated cleaning cycles, a cleaning unit carried by the chassis, a sensor configured to detect material drawn into the cleaning unit and provide a debris signal corresponding to an amount of material drawn into the cleaning unit, the controller being operably connected to the sensor and configured to generate a high-material indicator in response to the debris signal exceeding a predetermined debris threshold, and determining whether the autonomous cleaner is in a high traffic area when the chassis moves within the area to be cleaned based on locations of high-material indicators.

Claims (46)

1. An autonomous cleaner comprising:

a chassis;

a controller operably connected to a drive assembly and configured to move the chassis within an area to be cleaned in repeated cleaning cycles;

a cleaning unit carried by the chassis, the controller being operably connected to the cleaning unit and configured to operate the cleaning unit in a first cleaning configuration and a second cleaning configuration;

a sensor configured to detect material drawn into the cleaning unit and provide a debris signal corresponding to an amount of material drawn into the cleaning unit, the controller being operably connected to the sensor and configured to generate a high-material indicator in response to the debris signal exceeding a predetermined debris threshold; and

an area sensing unit that is configured to map the area, the controller being operably connected to the area sensing unit and configured to determine the location of the autonomous cleaner in the area;

the controller having a memory and an electronic processor, the controller configured to:

store the location of the autonomous cleaner in the area where the high-material indicator was generated in each of a predetermined number of cleaning cycles;

store high traffic area attributes based on locations of high-material indicators and configured to determine when the autonomous cleaner enters a high traffic area; and

determine whether the autonomous cleaner is in a high traffic area when the chassis moves within the area to be cleaned.

2. The autonomous cleaner of claim 1 , the controller further configured to:

transmit to an external device the location of the autonomous cleaner where the high-material indicator was generated in each of a predetermined number of cleaning cycles, and

receive from the external device high traffic area attributes based on locations of high-material indicators.

3. The autonomous cleaner of claim 1 , the controller further configured to

analyze the location of the autonomous cleaner where the high-material indicators were generated in each of the predetermined number of cleaning cycles;

identify a region having high-material indicator in each of the predetermined number of cleaning cycles as the high traffic area; and

determine the high traffic area attributes based on locations of high-material indicators.

4. The autonomous cleaner of claim 1 , wherein the controller operates the cleaning unit in the second cleaning configuration when the device is in the high traffic area.

5. The autonomous cleaner of claim 4 , wherein the first cleaning configuration is different than the second cleaning configuration.

6. The autonomous cleaner device of claim 4 , wherein the cleaning unit includes a brush roll and a suction motor, and wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a rotational speed of the brush roll, increasing a speed of the suction motor, reducing the speed of movement of the drive, and changing direction of movement into a pattern.

7. The autonomous cleaner of claim 4 , wherein the cleaning unit includes a suction motor, and wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a speed of the suction motor, reducing the speed of movement of the drive, and changing direction of movement into a pattern.

8. The autonomous cleaner of claim 4 , wherein the controller operates in the second cleaning configuration until the device leaves the high traffic area.

9. The autonomous cleaner of claim 1 , wherein the sensor includes a piezoelectric sensor or a microphone.

10. The autonomous cleaner of claim 1 , wherein the controller operates the cleaning unit in the first cleaning configuration when the device is not in the high traffic area.

11. A method of controlling an autonomous cleaner comprising:

traveling in an area while performing a cleaning function;

generating a map of the area and determining the location of the autonomous cleaner in the area while performing the cleaning function;

detecting material drawn into a cleaning unit while performing the cleaning function;

generating a high-material indicator in response to a quantity of material drawn into the cleaning unit exceeding a predetermined debris threshold;

storing the location of the autonomous cleaner in the area where the high-material indicator was generated in each of a predetermined number of cleaning cycles;

analyzing the location of the autonomous cleaner where the high-material indicators were generated in each of the predetermined number of cleaning cycles;

identifying a region having the high-material indicator in each of the predetermined number of cleaning cycles as a high traffic area;

determining high traffic area attributes based on locations of high-material indicators; and

storing the high traffic area attributes based on locations of high-material indicators to facilitate determining when the autonomous cleaner enters the high traffic area.

12. The method of claim 11 , further comprising:

determining whether the autonomous cleaner is in the high traffic area when the chassis moves within the area to be cleaned; and

operating in a first cleaning configuration as the cleaning function when the autonomous cleaner is not in the high traffic area.

13. The method of claim 11 , further comprising:

determining whether the autonomous cleaner is in the high traffic area when the chassis moves within the area to be cleaned; and

operating in a second cleaning configuration as the cleaning function when the autonomous cleaner is in the high traffic area.

14. The method of claim 13 , wherein the cleaning unit includes a brush roll and a suction motor, and wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a rotational speed of the brush roll, increasing a speed of the suction motor, reducing the speed of movement of the drive, and changing direction of movement into a pattern.

15. The method of claim 11 , wherein the cleaning unit includes a suction motor, and wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a speed of the suction motor, reducing the speed of movement of the drive, and changing direction of movement into a pattern.

16. The method of claim 11 , further comprising:

transmitting to an external device the location of the autonomous cleaner where the high-material indicator was generated in each of a predetermined number of cleaning cycles, and

receiving from the external device high traffic area attributes based on locations of high-material indicators;

wherein the steps of analyzing the location of the autonomous cleaner where the high-material indicators were generated in each of the predetermined number of cleaning cycles, identifying a region having high-material indicator in each of the predetermined number of cleaning cycles as a high traffic area, and determining high traffic area attributes based on locations of high-material indicators are performed by the external device.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2021
From: TTI (MACAO COMMERCIAL OFFSHORE) LIMITED
To: TECHTRONIC FLOOR CARE TECHNOLOGY LIMITED
Reel/Frame 057621/0064 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2019
From: THOMAS, KEVIN L.
To: TTI (MACAO COMMERCIAL OFFSHORE) LIMITED
Reel/Frame 048217/0245 →
Continuity (2)
Provisional Application 62627472 · Feb 7, 2018
Related Publication 20190239709A1 · Aug 8, 2019