IP Library Granted Patent US 10,669,712
Granted Patent B2
US 10,669,712 · App. 16/265,869 · Granted Jun 2, 2020

Demountable wall system and method

Inventors: Conor McDonald (Cleveland, OH); Joseph Schiavone (Queen Creek, AZ); Jeffrey James Phillips (Grand Rapids, MI); Nathan Creech (Dallas, TX); Gavin Brin (Concord, CA); Kelley Douglass (Weston, CT); William Lang (Terrell, TX); Jarett Gibson (Terrell, TX); James P. Clark (Terrell, TX)
Assignee: Oldcastle BuildingEnvelope, Inc.
E04B2/7407E04B2/745E04B2/7448E04B2/7455E04B2/827E05D15/063E04B2/7425E04B2002/7462E04B2002/7466E04B2002/7468E04B2002/7472E04B2002/7477E04B2002/7492
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Quick Facts
Patent No.
US 10,669,712
App. No.
16/265,869
Granted
Jun 2, 2020
Kind
B2
Abstract

A demountable wall system includes a frame component. The frame component may include a front channel that receives a panel of the demountable wall system. In addition to the front channel, the frame component may include at least one of a front cover, a removable back cover, a leveling system, a supplemental channel, or a joining system. In some examples, the demountable wall system includes a door support system for movably supporting a door relative to the panel of the demountable wall system.

Claims (51)

1. A demountable wall system comprising:

a frame component configured to support a panel of the demountable wall system, the

frame component comprising:

a base comprising a front side and a back side opposite from the front side,

a key lock, and

a dividing portion of the frame component extending upwardly from the base, wherein the dividing portion defines a key-receiving cavity; and

a front cover configured to be removably connected to the frame component, wherein the front cover comprises:

a cover body comprising a top end and a bottom end opposite from the top end; and

a key extending outwardly from the cover body at an intermediate position between the top end and the bottom end,

wherein the key is positionable within the key-receiving cavity such that, when the key is positioned within the key-receiving cavity:

the front cover is pivotably supported on the key lock;

at least a portion of the front cover covers at least a portion of the frame component above the intermediate position of the key;

the key lock of the frame component directly engages the key between an end of the key and the cover body; and

at least a portion of the front cover between the intermediate position of the key and the bottom end covers at least a portion of the frame component below the intermediate position of the key.

2. The demountable wall system of claim 1 , wherein the intermediate position is a first intermediate position, and wherein the front cover further comprises a spacer extending outwardly from the front cover at a second intermediate position between the key and the top end of the front cover, wherein the spacer is configured to apply cantilevered pressure on the panel.

3. The demountable wall system of claim 2 , wherein the spacer is unsecured on the front cover.

4. The demountable wall system of claim 1 , wherein the key-receiving cavity extends continuously along a length of the dividing portion.

5. The demountable wall system of claim 4 , wherein the key extends continuously along a length of the front cover.

6. The demountable wall system of claim 1 , wherein the key-receiving cavity is a first key-receiving cavity, and wherein the dividing portion comprises a plurality of key-receiving cavities spaced apart along a length of the dividing portion.

7. The demountable wall system of claim 6 , wherein the key is a first key, and wherein the front cover comprises a plurality of keys spaced apart along a length of the front cover.

8. The demountable wall system of claim 1 , wherein the key is removably positionable within the key-receiving cavity such that the key is engaged with the key-receiving cavity and a purely horizontal force in a direction perpendicular to the front side of the base does not dislodge the key from the key-receiving cavity.

9. The demountable wall system of claim 1 , wherein the key is positionable within the key-receiving cavity such that, when the key is positioned within the key-receiving cavity, at least a portion of the front cover covers at least a portion of the front side of the frame component above the key and at least a portion of the front cover between the key and the bottom end covers at least a portion of the front side of the frame component below the key.

10. The demountable wall system of claim 1 , wherein the dividing portion is between the front side and the back side.

11. A method of installing a panel on a frame of a demountable wall system comprising:

positioning the panel in a channel defined by a frame component of the frame and a front cover,

wherein the frame component comprises a front side and a back side opposite from the front side, and wherein the frame defines a key-receiving cavity in the front side, and

wherein the front cover comprises:

a cover body comprising top end and a bottom end opposite from the top end, and

a key extending outwardly from the front cover at an intermediate position between the top end and the bottom end; and

inserting the key of the front cover into the key-receiving cavity defined by the frame component such that:

the front cover is pivotably supported on the frame component;

the key directly engages the frame component within the key-receiving cavity;

at least a portion of the front cover above the intermediate position of the key is outside the key-receiving cavity and covers at least a portion of the panel in the channel; and

at least a portion of the front cover between the intermediate position of the key and the bottom end is outside the key-receiving cavity and covers at least a portion of the frame component below the intermediate position of the key,

wherein inserting the key into the key-receiving cavity retains the front cover in place relative to the frame component.

12. The method of claim 11 , further comprising inserting a spacer between the panel and the front cover after inserting the key into the key-receiving cavity, wherein inserting the spacer applies cantilevered pressure on the front cover.

13. The method of claim 11 , wherein positioning the panel in the channel comprises positioning the panel against a gasket within the channel such that the gasket contacts the panel.

14. A demountable wall system comprising:

a frame component comprising a front side and a back side opposite from the front side, wherein the frame component defines a key-receiving cavity; and

a front cover configured to be removably connected to the frame component, wherein the front cover comprises:

a cover body comprising a top end and a bottom end opposite from the top end; and

a key extending outwardly from the front cover body at an intermediate position between the top end and the bottom end;

wherein the frame component and the front cover together define a channel configured to receive a panel of the demountable wall system, and

wherein the key is positionable within the key-receiving cavity such that, when the key is positioned within the key-receiving cavity:

the front cover is pivotably supported on the frame component;

the front cover comprises a contact location engaging the frame component within the key-receiving cavity and below the intermediate position; and

at least a portion of the front cover between the intermediate position of the key and the bottom end covers at least a portion of the frame component below the intermediate position of the key.

15. The demountable wall system of claim 14 , wherein the contact location is a first contact location, wherein the front cover comprises a second contact location engaging the frame component when a purely horizontal force in a direction perpendicular to the front side of the frame component is applied to the front cover in a direction away from the frame component, wherein a distance from a first contact location to a pivot location of the frame component is different from a distance from the second contact location to the pivot location.

16. The demountable wall system of claim 15 , wherein the second contact location engages the front side of the frame component below the key-receiving cavity.

17. The demountable wall system of claim 15 , wherein the second contact location comprises a portion of the front cover between the intermediate position of the key and the bottom end, and wherein the first contact location comprises a portion of the key.

18. The demountable wall system of claim 14 , wherein the key-receiving cavity is defined in the front side of the frame component.

Assignments (2)
SECURITY AGREEMENT Recorded Apr 29, 2022
From: OLDCASTLE BUILDINGENVELOPE, INC.
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 059823/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2020
From: MCDONALD, CONOR; SCHIAVONE, JOSEPH; PHILLIPS, JEFFREY JAMES; CREECH, NATHAN; BRIN, GAVIN; DOUGLASS, KELLEY; LANG, WILLIAM; GIBSON, JARETT; CLARK, JAMES P.
To: OLDCASTLE BUILDINGENVELOPE, INC.
Reel/Frame 052158/0569 →
Continuity (6)
Provisional Application 62625256 · Feb 1, 2018
Provisional Application 62625186 · Feb 1, 2018
Provisional Application 62625315 · Feb 1, 2018
Provisional Application 62625275 · Feb 1, 2018
Provisional Application 62625208 · Feb 1, 2018
Related Publication 20190234070A1 · Aug 1, 2019