IP Library › Granted Patent US 11,033,396
Granted Patent B2
US 11,033,396 · App. 16/267,700 · Granted Jun 15, 2021

Orthopaedic prosthetic system for a rotating hinged-knee prosthesis

Inventors: Aaron J. Matyas (Fort Wayne, IN); Tyler S. Hathaway (Auburn, IN); Paul B. Sade, Sr. (Churubusco, IN); Nathan C. Reeder (Warsaw, IN); Kyle D. Steffe (Warsaw, IN); David E. Rottger (Auburn, IN); Anthony J. Webb (Fort Wayne, IN)
Assignee: DEPUY IRELAND UNLIMITED COMPANY
A61F2/384A61F2/389A61F2/3859A61F2/461A61F2002/30125A61F2002/30632A61F2002/30634A61F2002/30733
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Quick Facts
Patent No.
US 11,033,396
App. No.
16/267,700
Filed
Feb 5, 2019
Granted
Jun 15, 2021
Kind
B2
Art Unit
3774
USPC
623/20.24
Abstract

An orthopaedic prosthesis system includes a femoral component configured to be attached to a distal end of a patient's femur. A tibial tray is configured to be attached to a proximal end of a patient's tibia. A tibial insert is configured to be positioned between the femoral component and the tibial tray. An elongated pin rotatably couples the tibial insert to the femoral component.

Claims (37)

1. An orthopaedic prosthesis system, comprising:

a femoral component configured to be attached to a distal end of a patient's femur,

a tibial tray configured to be attached to a proximal end of a patient's tibia,

a tibial insert configured to be positioned between the femoral component and the tibial tray, the tibial insert including an inferiorly-extending tab that is configured to engage the tibial tray to limit rotation of the tibial insert relative to the tibial tray about a first axis extending in an inferior-superior direction,

an elongated pin extending along a second axis extending in a medial-lateral direction, the elongated pin rotatably coupling the tibial insert to the femoral component, wherein the femoral component is configured to rotate about the second axis relative to the tibial insert over a range of motion, and

an elongated stem extending from a first end connected to the elongated pin and a second end positioned in a cavity defined in the tibial insert, the elongated stem being configured to move along the first axis in an inferior-superior direction between an inferior position and a superior position when the femoral component is rotated about the second axis relative to the tibial insert over the range of motion.

2. The orthopaedic prosthesis system of claim 1 , wherein:

the tibial tray includes a distal surface configured to engage a proximal end of a patient's tibia, a proximal surface positioned opposite the distal surface, an outer wall extending between the distal surface and the proximal surface, and a posterior-facing channel that is defined by the outer wall, and

the tab of the tibial insert is sized to be positioned in the posterior channel.

3. The orthopaedic prosthesis system of claim 2 , wherein:

the outer wall of the tibial tray includes a concave curved surface that defines a portion of the posterior-facing channel, and

the tab includes a convex curved surface that is shaped to match the concave curved surface such that engagement between the tab and the concave curved surface prevents rotation of the tibial insert relative to the tibial tray about the first axis.

4. The orthopaedic prosthesis system of claim 2 , wherein the tibial insert includes a platform configured to engage the proximal surface of the tibial tray, and the tab is removably coupled to the platform.

5. The orthopaedic prosthesis system of claim 4 , wherein the tab is one of a plurality of tabs configured to be removably coupled the platform, each tab of the plurality of tabs has a different size to permit a different amount of rotation between the tibial insert and the tibial tray.

6. The orthopaedic prosthesis system of claim 1 , wherein:

the tibial insert includes an inner wall that defines the cavity, the inner wall including a tapered proximal surface that defines a proximal section of the cavity, and

the elongated stem includes a proximal body section that is seated in the proximal cavity section when the modular insert is positioned in the inferior position.

7. The orthopaedic prosthesis system of claim 6 , wherein the inner wall of the tibial insert includes an inferior base surface, and the tapered proximal surface of the tibial insert extends from an elongated opening defined in the platform to the inferior base surface.

8. The orthopaedic prosthesis system of claim 7 , wherein the elongated opening has a substantially oval shape.

9. The orthopaedic prosthesis system of claim 7 , wherein:

an opening is defined in the inferior base surface,

the inner wall of the tibial insert includes a distal surface that defines a distal section of the cavity, and

the elongated stem includes a distal body section that extends into the distal cavity section.

10. The orthopaedic prosthesis system of claim 6 , wherein the elongated stem is permitted to rotate about the longitudinal axis relative to the tibial insert when the elongated body is positioned in the superior position.

11. A method of performing an orthopaedic surgical procedure,

selecting a tibial insert for use with a femoral component configured to be attached to a distal end of a patient's femur and a tibial tray configured to be attached to a proximal end of a patient's tibia,

attaching a first tab to the tibial insert, the first tab configured to permit a first range of rotation between the tibial tray and the tibial insert,

evaluating a range of motion of the patient's femur relative to the patient's tibia with the tibial insert and the first tab positioned between the distal end of the patient's femur and the proximal end of the patient's tibia,

selecting a second tab configured to permit a second range of rotation between the tibial tray and the tibial insert,

attaching the second tab in place of the first tab,

evaluating the range of motion of the patient's femur relative to the patient's tibia with the tibial insert and the second tab positioned between the distal end of the patient's femur and the proximal end of the patient's tibia, and

coupling the femoral component to the tibial insert with an elongated pin extending in a medial-lateral direction,

wherein the femoral component is configured to rotate about a first axis defined by the elongated pin.

12. The method of claim 11 , further comprising:

inserting an elongated stem into a cavity defined in the tibial insert, and

inserting the elongated pin through a proximal body section of the elongated stem and the femoral component to couple the femoral component to the tibial insert.

13. The method of claim 12 , wherein evaluating the range of motion of the patient's femur relative to the patient's tibia with the tibial insert and the first tab positioned between the distal end of the patient's femur and the proximal end of the patient's tibia includes rotating the proximal body section of the elongated body stem about a second axis extending parallel to the first axis to move the elongated pin between a first position and a second position, the second position being located anterior of the first position.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2020
From: MILLER CONSULTING GROUP, INC.
To: DEPUY ORTHOPAEDICS, INC.
Reel/Frame 051451/0324 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 8, 2020
From: DEPUY SYNTHES PRODUCTS, INC.; DEPUY ORTHOPAEDICS, INC.
To: DEPUY IRELAND UNLIMITED COMPANY
Reel/Frame 051451/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2019
From: MATYAS, AARON J.; HATHAWAY, TYLER S.; SADE, PAUL B., SR.; REEDER, NATHAN C.; ROTTGER, DAVID E.; WEBB, ANTHONY J.
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 050240/0855 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 3, 2019
From: STEFFE, KYLE D.
To: MILLER CONSULTING GROUP, INC.
Reel/Frame 050240/0887 →
Continuity (1)
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