Mechanically locking diverter

1. A diverter for an automated sorting machine, the diverter comprising:

a diverter block;

an actuator coupled to the diverter block;

an actuator arm coupled to the actuator, the actuator arm being operable between a first position and a second position;

a diverter flipper pivotally coupled to the diverter block, the diverter flipper having a slot and being operable between a non-divert position corresponding to the first position of the actuator arm and a divert position corresponding to the second position of the actuator arm; and

a pin coupled to the actuator arm and being disposed within the slot of the diverter flipper, such that rotation of the actuator arm between the first position and the second position pivots the diverter flipper between the non-divert position and the divert position;

wherein the first position and the second position of the actuator arm are separated by approximately 90 degrees, thereby creating a mechanical lock that holds the diverter flipper in either the non-diverted position or the diverted position.

2. The diverter according to claim 1 , wherein the actuator is recessed into the diverter block.

3. The diverter according to claim 1 , wherein the pin only moves in response to rotation of the actuator.

4. The diverter according to claim 1 , further comprising:

a channel located in the diverter block;

wherein a portion of the diverter flipper is recessed within the channel.

5. The diverter according to claim 1 , wherein the actuator arm rotates through an angle that is greater than 90 degrees.

6. The diverter according to claim 1 , wherein the actuator arm rotates through an angle that is approximately 180 degrees.

7. The diverter according to claim 1 , wherein the slot is straight.

8. An automated sorting machine, comprising:

at least one longitudinal rail;

a plurality of transverse slats configured to travel longitudinally along the rail;

at least one shoe slidingly retained on at least one of the slats;

at least one diverter rail; and

at least one diverter disposed along the longitudinal rail, the diverter comprising:

a diverter block;

an actuator coupled to the diverter block;

an actuator arm coupled to the actuator, the actuator arm being operable between a first position and a second position;

a diverter flipper pivotally coupled to the diverter block, the diverter flipper having a slot and being operable between a non-divert position corresponding to the first position of the actuator arm and a divert position corresponding to the second position of the actuator arm; and

a pin coupled to the actuator arm and being disposed within the slot of the diverter flipper, such that rotation of the actuator arm between the first position and the second position pivots the diverter flipper between the non-divert position and the divert position;

wherein the first position and the second position of the actuator arm are separated by at least 90 degrees, thereby creating a mechanical lock that holds the diverter flipper in either the non-diverted position or the diverted position.

9. The automated sorting machine according to claim 8 , wherein the pin only translates in response to rotation of the actuator.

10. The automated sorting machine according to claim 8 wherein the shoe does not translate along the diverter rail when the diverter flipper is in the non-divert position, but the shoe does translate along the diverter rail when the diverter flipper is in the divert position.

11. The automated sorting machine according to claim 8 , wherein the actuator arm is rotated greater than 90 degrees.

12. The automated sorting machine according to claim 8 , further comprising:

a diverter pin guide;

wherein the diverter block abuts the diverter pin guide and the diverter flipper.

13. The automated sorting machine according to claim 8 , further comprising:

a channel located in the diverter block;

wherein a portion of the diverter flipper is recessed within the channel.

14. A divert rail system for an automated sortation machine having a generally longitudinal main rail, a plurality of generally transverse slats, a plurality of shoes, each shoe being configured to travel along a corresponding slat, each slat terminating in a side wall, the divert rail system comprising:

a plurality of divert rails branching off from the main rail, each divert rail forming an angle of about 21 degrees or more with the main rail and terminating at and end, such that the divert rail does not curve back toward the longitudinal direction;

wherein the length of each divert rail is selected, such that the each shoe travels transversely past the end of the divert rail and stops at a transverse stopping position that is at least 1.5 inches away from the side wall of the slat;

at least one diverter disposed along the main rail, the diverter comprising:

a diverter block;

an actuator coupled to the diverter block;

an actuator arm coupled to the actuator, the actuator being operable between a first position and a second position;

a diverter flipper pivotally coupled to the diverter block, the diverter flipper having a slot and being operable between a non-divert position corresponding to the first position of the actuator arm and a divert position corresponding to the second position of the actuator arm; and

a pin coupled to the actuator arm and being disposed within the slot of the diverter flipper, such that rotation of the actuator arm between the first position and the second position pivots the diverter flipper between the non-divert position and the divert position;

wherein the first position and the second position of the actuator arm are separated by at least 90 degrees, thereby creating a mechanical lock that holds the diverter flipper in either the non-diverted position or the diverted position.

15. The divert rail system of claim 14 , wherein the end of each divert rail is located a selected distance away from the side wall of the slat, so as to form a gap between the end of the divert rail and the side wall that is sized to receive a roller and a pin carried by the shoe.