Flexible construction unit, kit, and method for constructing a structure

1. A construction unit, comprising:

a main body formed from a flexible material, the main body having a first side and a second side; and

a plurality of magnetic connectors attached to the main body,

wherein the main body has a maximum thickness between 0.1 millimeter and 5 millimeters,

wherein each of the magnetic connectors has a first portion, a second portion, and a magnet, the first portion disposed adjacent to the first side of the main body and the second portion disposed adjacent to the second side of the main body, the magnet disposed between the first portion and the second portion, and the first portion and the second portion securing the magnet to the main body, and each of the first portion of the magnetic connector and second portion of the magnetic connector has an exterior surface and an interior surface, and an aperture formed therethrough from the exterior surface to the interior surface, and each of the apertures receiving the magnet, and wherein each of the magnetic connectors has a thickness that is greater than the maximum thickness of the main body, and

wherein the second portion of the magnetic connector has at least one welding bridge disposed on the interior surface of the second portion, the at least one welding bridge connecting the interior surface of the second portion with the interior surface of the first portion, wherein each of the first portion and the second portion of the magnetic connector is formed from a thermoplastic material and the at least one welding bridge is affixed to the interior surface of the first portion by ultrasonic welding.

2. The construction unit of claim 1 , wherein the main body has a plurality of preformed apertures formed therethrough, and at least one of the preformed apertures receives one of the magnetic connectors, the one of the magnetic connectors entirely surrounded by a free end area of the main body.

3. The construction unit of claim 1 , wherein the flexible material is selected from a group consisting of paper, synthetic paper, leather, synthetic leather, elastomer, plastic, rubber, metal, fabric, composites, and combinations thereof.

4. The construction unit of claim 1 , wherein the main body has four arms extending outwardly from a hub, each of the arms having a free end area, and the plurality of magnetic connectors includes at least four first unit magnetic connectors, each of the first unit magnetic connectors disposed adjacent the free end area of one of the arms, and each of the four arms is disposed on a same plane.

5. The construction unit of claim 1 , wherein the first portion has a plurality of first ratchet teeth disposed on the exterior surface around the aperture of the first portion, and the second portion has a plurality of second ratchet teeth disposed on the exterior surface around the aperture of the second portion, wherein the first portion has an annular groove formed in the exterior surface around the aperture of the first portion, and the first ratchet teeth are disposed in the annular groove, and the second ratchet teeth protrude outwardly from the exterior surface of the second portion, and the first ratchet teeth of a first one of the magnetic connectors are configured to cooperate with the second ratchet teeth of a second one of the magnetic connectors.

6. The construction unit of claim 1 , wherein the magnet is recessed from the exterior surface of the first portion a first distance, and the magnet is recessed from the exterior surface of the second portion a second distance, and the first distance is greater than the second distance.

7. The construction unit of claim 6 , wherein the magnet has a first section and a second section, the first section having a first width and the second section having a second width, and the first width is greater than the second width, the first section of the magnet disposed in the aperture of the first portion of the magnetic connector, and the second section of the magnet disposed in the aperture of the second portion of the magnetic connector.

8. A kit for construction of a structure, comprising:

a plurality of separate construction units, each of the construction units having a main body formed from a flexible material, the main body having a first side and a second side, and a plurality of magnetic connectors attached to the main body, wherein the main body has a maximum thickness between 0.1 millimeter and 5 millimeters; and

at least one active unit and at least one control unit, the control unit formed from a printed circuit board and having a battery and a microprocessor, and the active unit and the control unit are each configured to be disposed on one of the magnetic connectors of one of the construction units, whereby the control unit is configured to power the active unit where the active unit is disposed on a magnetic connector.

9. The kit of claim 8 , wherein the plurality of separate construction units includes a first unit, the first unit having four arms extending outwardly from a hub, each of the arms having a free end area, and the plurality of magnetic connectors includes at least four first unit magnetic connectors, each of the first unit magnetic connectors disposed adjacent the free end area of one of the arms, and each of the four arms is disposed on a same plane.

10. The kit of claim 9 , wherein the plurality of separate construction units includes a second unit, the second unit having an elongate body with free end areas, and the plurality of magnetic connectors includes at least two second unit magnetic connectors, each of the second unit magnetic connectors disposed adjacent one of the free end areas of the elongate body.

11. The kit of claim 10 , wherein the plurality of separate construction units includes a third unit, the third unit having a generally ovoid body having a first end and a second end, and the plurality of magnetic connectors includes a third unit magnetic connector, the third unit magnetic connector disposed adjacent the first end of the generally ovoid body.

12. The kit of claim 8 , wherein the at least one active unit includes one of a light, a motor, a sensor, and a speaker.

13. The kit of claim 8 , wherein the kit further includes at least one flexible link configured to place the active unit in electrical communication with the control unit.

14. A method for construction of a structure, comprising the steps of:

providing a plurality of separate construction units, each of the construction units having a main body formed from a flexible material, the main body having a first side and a second side, and a plurality of magnetic connectors attached to the main body, wherein the main body has a maximum thickness between 0.1 millimeter and 5 millimeters;

providing at least one active unit and at least one control unit, the control unit formed from a printed circuit board and having a battery and a microprocessor, and the active unit and the control unit are each configured to be disposed on one of the magnetic connectors of one of the construction units, whereby the control unit is configured to power the active unit where the active unit is disposed on a magnetic connector; and

connecting at least one of the magnetic connectors of a first one of the construction units with at least one of

another one of the magnetic connectors of the first one of the construction units, and

at least one of the magnetic connectors of a second one of the construction units,

whereby the structure is formed.

15. The method of claim 14 , wherein the plurality of separate construction units is provided as a kit, wherein the kit includes a first unit, a second unit, and a third unit, the first unit having four arms extending outwardly from a hub, each of the arms having a free end area, and the plurality of magnetic connectors includes at least four first unit magnetic connectors, each of the first unit magnetic connectors disposed adjacent the free end area of one of the arms, and each of the four arms is disposed on a same plane, the second unit having an elongate body with free end areas, and the plurality of magnetic connectors includes at least two second unit magnetic connectors, each of the second unit magnetic connectors disposed adjacent one of the free end areas of the elongate body, and the third unit having a generally ovoid body having a first end and a second end, and the plurality of magnetic connectors includes a third unit magnetic connector, the third unit magnetic connector disposed adjacent the first end of the generally ovoid body.