IP Library Granted Patent US 11,208,539
Granted Patent B2
US 11,208,539 · App. 16/298,212 · Granted Dec 28, 2021

Hydrophobic aerogel materials

Inventors: Owen R Evans (Chelmsford, MA); Kathryn E deKrafft (Marlborough, MA); Nicholas A Zafiropoulos (Wayland, MA); Wenting Dong (Marlborough, MA); David J Mihalcik (Northborough, MA); George L Gould (Mendon, MA); Irene Melnikova (Plainville, MA)
Assignee: Aspen Aerogels, Inc.
C08K3/36B01J13/0091C01B33/159C01B33/1585C08K3/04C08K3/22C08K3/34C08K3/38C08J9/28C08J2205/026C08K2003/2241C08K2003/2262
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,208,539
App. No.
16/298,212
Granted
Dec 28, 2021
Kind
B2
Abstract

The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.

Claims (22)

1. A reinforced hydrophobic aerogel composition comprising a silica-based framework and a reinforcement material, wherein the reinforced hydrophobic aerogel composition has an onset of thermal decomposition of hydrophobic organic materials of 515° C. or higher.

2. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforcement material comprises a fiber reinforcement material or a sheet of the fiber reinforcement material.

3. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforcement material comprises a material other than a fiber reinforcement material.

4. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a liquid water uptake of 40 wt % or less.

5. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of 717 cal/g or less.

6. The reinforced hydrophobic aerogel composition of claim 5 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of between 265 cal/g and 600 cal/g.

7. The reinforced hydrophobic aerogel composition of claim 5 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of between 265 cal/g and 460 cal/g.

8. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a thermal conductivity of 40 mW/M*K or less.

9. The reinforced hydrophobic aerogel composition of claim 8 , wherein the reinforced hydrophobic aerogel composition has a thermal conductivity between 15 mW/M*K and 30 mW/M*K.

10. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a density of 0.40 g/cm3 or less.

11. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has an onset of thermal decomposition of hydrophobic organic materials of between 525° C. and 635° C.

12. The reinforced hydrophobic aerogel composition of claim 1 , wherein a content of the hydrophobic organic materials in the reinforced hydrophobic aerogel composition is between 2 wt % and 10 wt %.

13. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4, and a ratio of Q 2-3 :Q 4 of between about 0.1 and 1.5.

14. The reinforced hydrophobic aerogel composition of claim 1 , wherein the reinforced hydrophobic aerogel composition is in the form of a blanket.

15. A hydrophobic aerogel composition comprising a silica-based framework and a reinforcement material, wherein the reinforced hydrophobic aerogel composition has the following properties:

an onset of thermal decomposition of hydrophobic organic materials of 515° C. or higher, and

a content of the hydrophobic organic materials in the aerogel composition is between 2 wt % and 10 wt %.

16. The hydrophobic aerogel composition of claim 15 , wherein the hydrophobic aerogel composition has a heat of combustion of 717 cal/g or less.

17. A reinforced hydrophobic aerogel composition comprising a silica-based framework and a reinforcement material, wherein the reinforced hydrophobic aerogel composition has a ratio of T 1-2 :T 3 of between about 0.01 and 0.4, and a ratio of Q 2-3 :Q 4 of between about 0.1 and 1.5.

18. The reinforced hydrophobic aerogel composition of claim 17 , wherein the reinforced hydrophobic aerogel composition has an onset of thermal decomposition of hydrophobic organic materials of 515° C. or higher.

19. The reinforced hydrophobic aerogel composition of claim 18 , wherein the reinforced hydrophobic aerogel composition has a content of the hydrophobic organic materials in the aerogel composition is between 2 wt % and 10 wt0lo.

20. The reinforced hydrophobic aerogel composition of claim 19 , wherein the reinforced hydrophobic aerogel composition has a heat of combustion of 717 cal/g or less.

Assignments (2)
SECURITY INTEREST Recorded Aug 28, 2024
From: ASPEN AEROGELS, INC.; ASPEN AEROGELS RHODE ISLAND, LLC
To: MIDCAP FUNDING IV TRUST
Reel/Frame 068792/0245 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2021
From: EVANS, OWEN RICHARD; DEKRAFFT, KATHRYN ELIZABETH; ZAFIROPOULOS, NICHOLAS ANTHONY; DONG, WENTING; MIHALCIK, DAVID J; GOULD, GEORGE L; MELNIKOVA, IRENE
To: ASPEN AEROGELS, INC
Reel/Frame 057171/0775 →
Continuity (12)
Continuation 15835005 · Dec 7, 2017
Continuation 15835136 · Dec 7, 2017
Continuation 15835190 · Dec 7, 2017
Continuation 15835258 · Dec 7, 2017
Continuation 14873753 · Oct 2, 2015
Continuation 14873753 · Oct 2, 2015
Continuation 14873753 · Oct 2, 2015
Continuation 14873753 · Oct 2, 2015
Provisional Application 62059555 · Oct 3, 2014
Provisional Application 62118864 · Feb 20, 2015
Provisional Application 62232945 · Sep 25, 2015
Related Publication 20190203014A1 · Jul 4, 2019
Cited By (1)
US 12,552,674