IP Library Granted Patent US 11,071,351
Granted Patent B2
US 11,071,351 · App. 16/304,844 · Granted Jul 27, 2021

Footwear upper

Inventor: Fabio Giorgini (Monticelli Brusati, IT)
Assignee: TRERÈ INNOVATION S.R.L.
A43B23/0225A43B1/04A43B9/02A43B23/042
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Quick Facts
Patent No.
US 11,071,351
App. No.
16/304,844
Granted
Jul 27, 2021
Kind
B2
Abstract

A footwear upper is made of a knitted engineered fabric. The footwear upper includes a front portion for covering an upper part of a foot, an intermediate portion corresponding to an insole, and a rear portion for covering a heel. The front portion, the intermediate portion and the rear portion are produced with an engineered fabric composed of an internal core and a pair of external layers of knitted fabric. The footwear upper is made as one piece, is already contoured during a machining stage and is ready to be applied to a sole without any other type of machining, except for the possibility of sealing for joining the front portion to the rear portion laterally.

Claims (38)

1. A footwear upper comprising:

a front portion configured to cover an upper part of a foot;

an intermediate portion corresponding to an insole configured to support a lower part of the foot; and

a rear portion configured to cover a heel of the foot,

wherein:

each of the front portion, the intermediate portion and the rear portion is made of an engineered fabric composed of an internal core and a pair of external layers made of knitted fabric;

the front portion, the intermediate portion and the rear portion have different thicknesses resulting from use of different yarns, in addition to different processing methods;

the footwear upper is made as one piece, pre-shaped and ready to be applied to a sole;

a part of the front portion has a trapezoidal configuration and the front portion includes:

a first zone which is in contact with the intermediate portion and corresponds to a toe zone of the foot;

a second zone configured to cover the upper part of the foot; and

a third zone, which corresponds to a tip of a tongue to help a user to don the footwear upper,

wherein the first zone, the second zone and the third zone are formed differently.

2. The footwear upper according to claim 1 , wherein the third zone of the front portion has a variable thickness and a padding.

3. The footwear upper according to claim 1 , wherein:

the intermediate portion connects the front portion and the rear portion and a part of the intermediate portion has a rectangular, contoured configuration;

the intermediate portion includes a first zone corresponding to the sole, a second zone corresponding to an instep, and a third zone corresponding to the heel;

the first zone of the intermediate portion includes a first sector corresponding to a reinforced support for a forefoot and a second sector with perforations;

the first zone of the intermediate portion is thicker between the perforated parts;

the second zone of the intermediate portion includes a perforated sector in correspondence with the instep; and

the third zone of the intermediate portion has a reinforced sector corresponding to a resting area for the heel.

4. The footwear upper according to claim 1 , wherein:

the rear portion has a band configuration configured to laterally wrap the heel;

a free end of the rear portion includes a pair of tabs configured to wrap the heel with a free space therebetween for leaving an Achilles tendon free; and

the rear portion is composed of a fabric with variable thickness padding.

5. The footwear upper according to claim 3 , wherein:

lateral edges of the front portion are configured to respectively couple with lateral edges of the second zone of the intermediate portion; and

front edges of the front portion are configured to respectively join with edges of the first zone of the intermediate portion.

6. The footwear upper according to claim 1 , wherein:

yarn of the internal core serves as a cavity and a connection between the pair of external layers;

the yarn of the internal core is zigzagged and engaged with an internal side of a first of the pair of external layers and an internal side of a second of the pair of external layers so as to create a mesh of variable height, core thickness, yarn density, and yarn spacing; and

edges of the engineered fabric are sealed.

7. The footwear upper according to claim 6 , wherein the engineered fabric has a padding.

8. The footwear upper according to claim 6 , wherein the internal core is thicker than each of the pair of external layers.

9. The footwear upper according to claim 6 , wherein the internal core has a different yarn distribution than the pair of external layers.

10. The footwear upper according to claim 6 , wherein the different yarns are interwoven.

11. The footwear upper according to claim 6 , wherein at least one of the different yarns is natural.

12. The footwear upper according to claim 6 , wherein at least one of the different yarns is synthetic.

Assignments (2)
MERGER Recorded Apr 9, 2021
From: PRO EIGHT S.R.L.
To: TRERÈ INNOVATION S.R.L.
Reel/Frame 055877/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2018
From: GIORGINI, FABIO
To: PRO EIGHT S.R.L.
Reel/Frame 047593/0782 →
Priority Claims (1)
IT 102016000056573 · Jun 1, 2016 · national
Continuity (1)
Related Publication 20200315296A1 · Oct 8, 2020