IP Library Granted Patent US 11,078,596
Granted Patent B2
US 11,078,596 · App. 16/306,129 · Granted Aug 3, 2021

Method for evaluating quality of SiC single crystal body and method for producing silicon carbide single crystal ingot using the same

Inventors: Masashi Nakabayashi (Tokyo, JP); Shoji Ushio (Tokyo, JP)
Assignee: SHOWA DENKO K.K.
C30B23/002C30B29/36G01N23/2076
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Quick Facts
Patent No.
US 11,078,596
App. No.
16/306,129
Granted
Aug 3, 2021
Kind
B2
Abstract

A method for evaluating the quality of a SiC single crystal by a non-destructive and simple method; and a method for producing a SiC single crystal ingot with less dislocation and high quality with good reproducibility utilizing the same. The method for evaluating the quality of a SiC single crystal body is based on the graph of a second polynomial equation obtained by differentiating a first polynomial equation, the first polynomial equation approximating the relation between a peak shift value and a position of the measurement point and the peak shift value being obtained by an X-ray rocking curve measurement. The method for producing a SiC single crystal ingot manufactures a SiC single crystal ingot by a sublimation recrystallization method using, as a seed crystal, the SiC single crystal body evaluated by the evaluation method.

Claims (21)

1. A method for evaluating the quality of a SiC single crystal body composed of a disc-shaped silicon carbide single crystal,

which comprises

conducting an X-ray rocking curve measurement of a main surface of the SiC single crystal body on a predetermined diffraction surface;

obtaining an angle Ω at a plurality of measurement points P n on a diameter of the main surface, wherein the Ω is an angle between an X-ray incident direction and the main surface when a diffraction peak is exhibited; and

calculating the difference (Ω n −Ω 0 ) as a respective peak shift value, in which Ω 0 is an angle at a certain reference measurement point P 0 and Ω n is an angle at a measurement point P n other than P 0 among these measurement points;

obtaining a relation between the location of the measurement point P n (X) on the diameter of the main surface and the peak shift value (Y) as a first polynomial equation;

linearly differentiating the first polynomial equation to obtain a second polynomial equation, and evaluating the quality of the SiC single crystal body based on these polynomial equations.

2. The method for evaluating the quality of a SiC single crystal body according to claim 1 , wherein, when the second polynomial equation is expressed as a graph in which the Y axis indicates the inclination of the first polynomial equation and the X axis indicates the position of the measurement point P n on the diameter of the main surface of the SiC single crystal body, the quality is evaluated by determining whether the graph of the second polynomial equation passes Y=0 or not.

3. The method for evaluating the quality of a SiC single crystal body according to claim 2 , wherein the quality is evaluated by determining whether a graph representing the second polynomial equation passes Y=0 twice or not.

4. The method for evaluating the quality of a SiC single crystal body according to claim 2 , wherein the quality is evaluated by determining whether a function of a peak shift value (Y) in the first polynomial equation has a local maximum value or a local minimum value.

5. The method for evaluating the quality of a SiC single crystal body according to claim 1 , wherein, when the second polynomial equation is expressed as a graph in which the Y axis indicates the inclination of the first polynomial equation and the X axis indicates the position of the measurement point on the diameter of the main surface of the SiC single crystal body, the quality is evaluated by a difference between a maximum value and a minimum value of the inclination (Y).

6. The method for evaluating the quality of a SiC single crystal body according to claim 1 , wherein the degree of the first polynomial equation is 4 or more.

7. The method for evaluating the quality of a SiC single crystal body according to claim 1 , wherein the reference measurement point P 0 is a center point of the main surface of the SiC single crystal body.

8. The method for evaluating the quality of a SiC single crystal body according to claim 1 , which comprises determining a basal surface dislocation density of the SiC single crystal body.

9. A method for producing a silicon carbide single crystal ingot which comprises growing a silicon carbide single crystal on a seed crystal by a sublimation recrystallization method,

wherein

an X-ray rocking curve measurement of a main surface of a SiC single crystal body composed of a disc-shaped silicon carbide single crystal is previously conducted on a predetermined diffraction surface;

an angle Ω is obtained at a plurality of measurement points P n on a diameter of the main surface, wherein the Ω is an angle formed between an X-ray incident direction and the main surface when a diffraction peak is exhibited;

the difference Ω n −Ω 0 is calculated as a respective peak shift value, in which Ω 0 is an angle at a certain reference measurement point P 0 and Ω n is an angle at a measurement point P n other than P 0 among these measurement points;

a relationship between the position of the measurement point P n (X) on the diameter of the main surface and the peak shift value (Y) is obtained as a first polynomial equation;

the first polynomial equation is linearly differentiated to obtain a second polynomial equation, and when thus obtained second polynomial equation is expressed as a graph in which the Y axis indicates the inclination of the first polynomial equation and the X axis indicates the position of the measurement point P n on the diameter of the main surface of the SiC single crystal body, the SiC single crystal body whose graph does not pass Y=0 twice or more is used as the seed crystal.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2018
From: NAKABAYASHI, MASASHI; USHIO, SHOJI
To: SHOWA DENKO K.K.
Reel/Frame 047667/0263 →