IP Library › Granted Patent US 10,947,615
Granted Patent B2
US 10,947,615 · App. 16/311,324 · Granted Mar 16, 2021

Thermal barrier coating film, turbine member, and thermal barrier coating method

Inventors: Taiji Torigoe (Tokyo, JP); Yoshifumi Okajima (Tokyo, JP); Daisuke Kudo (Tokyo, JP); Hiroyuki Mitsui (Tokyo, JP); Masahiko Mega (Tokyo, JP); Shuji Tanigawa (Tokyo, JP)
Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.
C23C4/11C23C4/04C23C4/073F01D5/28F01D9/02F01L5/14F02C7/00
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Quick Facts
Patent No.
US 10,947,615
App. No.
16/311,324
Granted
Mar 16, 2021
Kind
B2
Abstract

A thermal barrier coating film includes a bond coat layer that is a metallic bond layer formed on a base material; a topcoat layer that is a ceramic-containing layer formed on the bond coat layer; and at least one of a protective layer and a protective substance. The protective layer is formed on the topcoat layer and mainly contains SrSO 4 . The protective substance is provided in a plurality of void spaces included in the topcoat layer and mainly contains SrSO 4 .

Claims (19)

1. A thermal barrier coating film comprising:

a bond coat layer that is a metallic bond layer formed on a base material;

a topcoat layer that is a ceramic-containing layer formed on the bond coat layer; and

at least one of a protective layer formed on the topcoat layer and mainly containing SrSO 4 and a protective substance provided in the interior of a plurality of void spaces included in the topcoat layer, the protective substance mainly containing SrSO 4 .

2. The thermal barrier coating film according to claim 1 , wherein the thermal barrier coating film includes the protective substance out of the protective layer and the protective substance.

3. The thermal barrier coating film according to claim 2 , wherein the topcoat layer is a dense vertically cracked coat layer and has the protective substance in the interior of cracks in the dense vertically cracked coat layer.

4. A turbine member comprising the thermal barrier coating film according to claim 1 on a surface thereof.

5. A thermal barrier coating method for producing the thermal barrier coating film according to claim 1 , comprising:

forming, on a base material, a bond coat layer that is a metallic bond layer;

forming, on the bond coat layer, a topcoat layer that is a ceramic-containing layer; and

forming, on the topcoat layer, a protective layer that mainly contains SrSO 4 .

6. A thermal barrier coating method for producing the thermal barrier coating film according to claim 1 , comprising:

forming, on a base material, a bond coat layer that is a metallic bond layer;

forming, on the bond coat layer, a topcoat layer that is a ceramic-containing layer having a plurality of void spaces; and

injecting, in the interior of the void spaces in the topcoat layer, a protective substance that mainly contains SrSO 4 .

7. The thermal barrier coating film according to claim 1 , wherein the thermal barrier coating film includes the protective layer out of the protective layer and the protective substance.

8. The thermal barrier coating film according to claim 7 , wherein the topcoat layer has a plurality of void spaces.

9. The thermal barrier coating film according to claim 8 , wherein the topcoat layer is a dense vertically cracked coat layer.

10. The thermal barrier coating film according to claim 7 , wherein the protective layer has a porosity of 0.1% to 5%.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2018
From: TORIGOE, TAIJI; OKAJIMA, YOSHIFUMI; KUDO, DAISUKE; MITSUI, HIROYUKI; MEGA, MASAHIKO; TANIGAWA, SHUJI
To: MITSUBISHI HEAVY INDUSTRIES, LTD.
Reel/Frame 047819/0245 →
Priority Claims (1)
JP JP2016-198332 · Oct 6, 2016 · national
Continuity (1)
Related Publication 20190233929A1 · Aug 1, 2019