IP Library Granted Patent US 12,362,566
Granted Patent B2
US 12,362,566 · App. 16/333,149 · Granted Jul 15, 2025

Systems and methods for rapid activation and synchronization of dispatchable power sources

Inventors: Robert William Johnson, Jr. (Raleigh, NC); Tony Olivo (Raleigh, NC)
Assignee: FlexGen Power Systems, LLC
H02J3/32H02J3/28H02J3/30H02J3/40H02J3/46H02J3/48
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,362,566
App. No.
16/333,149
Granted
Jul 15, 2025
Kind
B2
Abstract

A system includes a switch configured to couple a generator to a utility grid, a first converter having a first port coupled to the generator, a second converter having a first port coupled to a second port of the first converter and a second port coupled to the utility grid, and a controller configured to control the switch and the first and second converters. The controller may be configured to cause the first and second converters to provide power to the utility grid from the generator after the generator starts and before a state of the generator meets a predetermined criterion.

Claims (30)

1. A system comprising:

a first converter having a first port coupled to an output of a generator;

a second converter having a first port coupled to a second port of the first converter and a second port coupled to a utility grid;

a switch configured to couple the output of the generator to the utility grid and thereby bypass the first and second converters, such that the generator is configured to be indirectly coupled to the utility grid via the first and second converter and to be directly coupled to the utility grid by the switch; and

a controller configured to cause the first and second converters to provide power to the utility grid from the generator responsive to a command to start an engine that drives the generator and to close the switch to directly connect the generator to the utility grid responsive to a state of the generator meeting a predetermined criterion after the engine has started, wherein the controller is configured to start the engine responsive to the command,

wherein the predetermined criterion comprises a synchronization of the generator to the utility grid.

2. The system of claim 1 , wherein the predetermined criterion comprises a synchronization of the generator to the utility grid.

3. The system of claim 1 , wherein the controller is further configured to maintain substantially zero current transfer between the energy storage device and the DC bus after the generator is providing the predetermined amount of power.

4. The system of claim 1 , wherein the controller is configured to cause the first and second converters to provide a first power output level to the utility grid from the generator before the state of the generator meets the predetermined criterion and to close the switch to directly connect the generator to the utility grid to continue to provide the first power output level to the utility grid responsive to the state of the generator meeting the predetermined criterion.

5. The system of claim 1 , wherein the controller is further configured to cause the first converter to apply a torque to a rotor of the generator responsive to the command to start the engine to aid starting of the engine.

6. A system comprising:

a first converter having a first port coupled to an output of a generator;

a second converter having a first port coupled to a second port of the first converter and a second port coupled to a utility grid;

a switch configured to couple the output of the generator to the utility grid and thereby bypass the first and second converters, such that the generator is configured to be indirectly coupled to the utility grid via the first and second converter and to be directly coupled to the utility grid by the switch; and

a controller configured to cause the first and second converters to provide power to the utility grid from the generator responsive to a command to start an engine that drives the generator and to close the switch to directly connect the generator to the utility grid responsive to a state of the generator meeting a predetermined criterion after the engine has started, wherein the second port of the first converter is coupled to the first port of the second converter by a DC bus and wherein the controller is configured to operate the switch and the first and second converters in a first mode to provide power to the utility grid from the generator before the generator is synchronized to the utility grid and to operate the switch and the first and second converters in a second mode wherein an energy storage device coupled to the DC bus sources and sinks current to and from the utility grid via at least one of the first and second converter circuits in response to load changes on the utility grid while the generator is providing power to the utility grid.

7. The system of claim 6 , wherein the switch is open in the first mode and wherein the switch is closed in the second mode.

8. A method comprising:

coupling an output of a generator to a utility grid via a series combination of a first converter coupled to the generator and a second converter coupled between the first converter and the utility grid;

responsive to a command to start an engine that drives the generator, starting the engine responsive to the command and providing power to the utility grid from the generator output via the first and second converters before a state of a generator meets a predetermined criterion after the engine has started; and

closing a switch to directly connect the generator to the utility grid responsive to the state of the generator meeting the predetermined criterion,

wherein the first converter is coupled to the second converter by a DC bus and wherein the method further comprises causing the second converter to provide power to the utility grid from an energy storage device coupled to the DC bus until the engine has started and the generator provides a predetermined amount of power.

9. The method of claim 8 , wherein the predetermined criterion comprises a synchronization of the generator to the utility grid.

10. The method of claim 8 , further comprising maintaining substantially zero current transfer between the energy storage device and the DC bus after the generator is providing the predetermined amount of power.

11. The method of claim 8 , wherein providing power to the utility grid from the generator output via the first and second converters before a state of a generator meets the predetermined criterion comprises providing a first power output level to the utility grid and wherein closing the switch to directly connect the generator to the utility grid responsive to the state of the generator meeting the predetermined criterion is followed by providing the first power output level to the grid from the generator.

12. The method of claim 8 , wherein providing power to the utility grid from the generator output via the first and second converters before a state of a generator meets a predetermined criterion after the engine has started is preceded by causing the first converter to apply a torque to a rotor of the generator responsive to the command to start the engine to aid starting of the engine.

13. A method comprising:

coupling an output of a generator to a utility grid via a series combination of a first converter coupled to the generator and a second converter coupled between the first converter and the utility grid;

responsive to a command to start an engine that drives the generator, providing power to the utility grid from the generator output via the first and second converters before a state of a generator meets a predetermined criterion after the engine has started; and

closing a switch to directly connect the generator to the utility grid responsive to the state of the generator meeting the predetermined criterion, wherein the first converter is coupled to the second converter by a DC bus and wherein the method further comprises operating the switch and the first and second converters in a first mode to provide power to the utility grid from the generator before the generator is synchronized to the utility grid and operating the switch and the first and second converters in a second mode wherein an energy storage device coupled to the DC bus sources and sinks current to and from the utility grid via at least one of the first and second converter circuits in response to load changes on the utility grid while the generator is providing power to the utility grid.

14. The method of claim 13 , wherein the switch is open in the first mode and wherein the switch is closed in the second mode.

Assignments (3)
CHANGE OF NAME Recorded May 16, 2025
From: FLEXGEN POWER SYSTEMS, INC.
To: FLEXGEN POWER SYSTEMS, LLC
Reel/Frame 071291/0903 →
PATENT SECURITY AGREEMENT Recorded Dec 3, 2024
From: FLEXGEN POWER SYSTEMS, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 069480/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2019
From: JOHNSON, ROBERT WILLIAM, JR.; OLIVO, TONY
To: FLEXGEN POWER SYSTEMS, INC.
Reel/Frame 049098/0502 →
Priority Claims (1)
GB 1706636 · Apr 26, 2017 · national
Continuity (3)
Provisional Application 62553417 · Sep 1, 2017
Provisional Application 62396382 · Sep 19, 2016
Related Publication 20190214827A1 · Jul 11, 2019
References Cited (56)
US 5552640A · Sutton · 1996 [cited by examiner]
US 6717282B1 · Maxwell · 2004 [cited by examiner]
US 6825575B1 · Edelson · 2004 [cited by applicant]
US 8084892B2 · Yasugi · 2011 [cited by examiner]
US 8174150B2 · Delmerico · 2012 [cited by examiner]
US 9388753B2 · Prochaska · 2016 [cited by examiner]
US 20020080633A1 · Kang · 2002 [cited by examiner]
US 20020175660A1 · King · 2002 [cited by examiner]
US 20030007369A1 · Gilbreth · 2003 [cited by examiner]
US 20040135436A1 · Gilbreth · 2004 [cited by examiner]
US 20040245783A1 · Gilbreth · 2004 [cited by examiner]
US 20050200337A1 · Schreiber · 2005 [cited by examiner]
US 20050201127A1 · Tracy · 2005 [cited by examiner]
US 20060017328A1 · Bryde · 2006 [cited by examiner]
US 20070273155A1 · Barton · 2007 [cited by examiner]
US 20090021079A1 · Johnson, Jr. · 2009 [cited by examiner]
US 20090146500A1 · Jones · 2009 [cited by examiner]
US 20090218820A1 · Gertmar · 2009 [cited by examiner]
US 20100002475A1 · Folts · 2010 [cited by examiner]
US 20100277137A1 · Zhao · 2010 [cited by examiner]
US 20110140430A1 · Ritter et al. · 2011 [cited by applicant]
US 20110140438A1 · Delmerico et al. · 2011 [cited by applicant]
US 20120043759A1 · Bjork · 2012 [cited by examiner]
US 20120068541A1 · Anderson · 2012 [cited by examiner]
US 20120217824A1 · Gupta et al. · 2012 [cited by applicant]
US 20130002022A1 · McMullen · 2013 [cited by examiner]
US 20130057227A1 · Aurtenetxea · 2013 [cited by examiner]
US 20130127626A1 · Yoo · 2013 [cited by examiner]
US 20130176751A1 · Olea · 2013 [cited by examiner]
US 20130184884A1 · More et al. · 2013 [cited by applicant]
US 20130264865A1 · Sugeno · 2013 [cited by examiner]
US 20140070535A1 · Wagoner et al. · 2014 [cited by applicant]
US 20140103727A1 · Taimela et al. · 2014 [cited by applicant]
US 20140103886A1 · Heier et al. · 2014 [cited by applicant]
US 20140152009A1 · Meisner · 2014 [cited by examiner]
US 20140204630A1 · Wagoner et al. · 2014 [cited by applicant]
US 20140265327A1 · Teichmann · 2014 [cited by examiner]
US 20150061298A1 · Panosyan · 2015 [cited by examiner]
US 20150145251A1 · Wagoner et al. · 2015 [cited by applicant]
US 20150180393A1 · Tesch · 2015 [cited by examiner]
US 20150219055A1 · Desabhatla · 2015 [cited by examiner]
US 20150249401A1 · Eriksen · 2015 [cited by examiner]
US 20160190806A1 · Taimela · 2016 [cited by examiner]
US 20170353036A1 · Gil Lizarbe · 2017 [cited by examiner]
US 20180145620A1 · Zhang · 2018 [cited by examiner]
US 20180287392A1 · Maedako · 2018 [cited by examiner]
US 20190052089A1 · Ganireddy · 2019 [cited by examiner]
US 20190379269A1 · Huntgeburth · 2019 [cited by examiner]
EP 2161443 · 2010 [cited by applicant]
EP 2325970 · 2011 [cited by applicant]
EP 2339714 · 2011 [cited by applicant]
EP 2341607 · 2011 [cited by applicant]
International Search Report and Written Opinion, PCT/US2017/052065, Jan. 8, 2018; 13 pages. [cited by applicant]
Combined Search and Examination Report; GB 1706636.6; May 30, 2017; 6 pages. [cited by applicant]
Examination Report: GB 1706636.6; Jul. 7, 2017; 3 page. [cited by applicant]
Examination Report, GB 1706636.6; Oct. 2, 2017; 3 page. [cited by applicant]