IP Library › Granted Patent US 11,001,646
Granted Patent B2
US 11,001,646 · App. 16/338,817 · Granted May 11, 2021

Modified conjugated diene-based polymer and rubber composition including the same

Inventors: Min Sik Mun (Daejeon, KR); Ro Mi Lee (Daejeon, KR); No Ma Kim (Daejeon, KR); Sun Keun Kim (Daejeon, KR); Youk Reol Na (Daejeon, KR); Heung Yeal Choi (Daejeon, KR)
C08C19/44B60C1/0016C08F236/10C08K3/013C08K3/04C08K3/36C08K5/0025C08K5/548C08L47/00C08F2/001C08F2500/02C08F2500/03C08F2500/21
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Quick Facts
Patent No.
US 11,001,646
App. No.
16/338,817
Granted
May 11, 2021
Kind
B2
Abstract

A modified conjugated diene-based polymer, and more particularly, a modified conjugated diene-based polymer having a unimodal molecular weight distribution curve measured by gel permeation chromatography (GPC), molecular weight distribution (PDI; MWD) of less than 1.7, and a Si content of 100 ppm or more based on weight, and including a repeating unit derived from an aromatic vinyl monomer in an amount of greater than 0 wt % and less than 15 wt %, and a rubber composition including the same.

Claims (36)

1. A modified conjugated diene-based polymer having:

a unimodal molecular weight distribution curve measured by gel permeation chromatography (GPC),

a molecular weight distribution of less than 1.7,

a Si content of 100 ppm or more based on a total weight of the modified conjugated diene-based polymer, wherein the Si content is measured by an inductively coupled plasma (ICP) analysis method, and

the modified conjugated diene-based polymer comprising a repeating unit derived from an aromatic vinyl monomer in an amount of greater than 0 wt% and less than 15 wt% based on the total weight of the modified conjugated diene-based polymer.

2. The modified conjugated diene-based polymer of claim 1 further comprising, a repeating unit derived from a conjugated diene-based monomer and a functional group derived from a modifier.

3. The modified conjugated diene-based polymer of claim 2 , wherein the modifier has an affinity with silica.

4. The modified conjugated diene-based polymer of claim 1 , wherein the modified conjugated diene-based polymer has a number average molecular weight (Mn) of 1,000 g/mol to 2,000,000 g/mol, and a weight average molecular weight (Mw) of 1,000 g/mol to 3,000,000 g/mol.

5. The modified conjugated diene-based polymer of claim 1 , wherein the molecular weight distribution is from 1.0 to less than 1.7.

6. The modified conjugated diene-based polymer of claim 1 , wherein a Mooney viscosity is 30 or more at 100° C.

7. A modified conjugated diene-based polymer having: a unimodal molecular weight distribution curve of a polymer component having a molecular weight of 100,000 g/mol or more measured by gel permeation chromatography (GPC) with polystyrene as a standard for calculating molecular weight,

a molecular weight distribution of 2.0 or less,

a number average molecular weight (Mn) of 250,000 g/mol to 700,000 g/mol,

a vinyl content of a butadiene unit of 20 mol% to 80 mol%,

a Si content of 100 ppm or more based on a total weight of the modified conjugated diene-based polymer, wherein the Si content is measured by an inductively coupled plasma (ICP) analysis method,

a content of the polymer component having a functional group of 50 wt% or more based on the total weight of the modified conjugated diene-based polymer, and

the modified conjugated diene-based polymer comprising a repeating unit derived from an aromatic vinyl monomer in an amount of greater than 0 wt% and less than 15 wt% based on the total weight of the modified conjugated diene-based polymer.

8. A rubber composition comprising the modified conjugated diene-based polymer according to claim 1 , and a filler.

9. The rubber composition of claim 8 , wherein the rubber composition comprises 0.1 parts by weight to 200 parts by weight of the filler based on 100 parts by weight of the modified conjugated diene-based polymer.

10. The rubber composition of claim 8 , wherein the filler is a silica-based filler or a carbon black-based filler.

11. A rubber composition comprising the modified conjugated diene-based polymer according to claim 7 , and a filler.

12. The rubber composition of claim 11 , wherein the rubber composition comprises 0.1 parts by weight to 200 parts by weight of the filler based on 100 parts by weight of the modified conjugated diene-based polymer.

13. The modified conjugated diene-based polymer of claim 2 further comprising a repeating unit derived from a diene-based monomer of 1 to 10 carbon atoms in an amount greater than 0 wt% up to 1 wt% based on athe total weight of the modified conjugated diene-based polymer.

14. The modified conjugated diene-based polymer of claim 1 , wherein the Si content is 100 ppm to 10,000 ppm based on the total weight of the modified conjugated diene-based polymer.

15. The modified conjugated diene-based polymer of claim 6 , wherein the Mooney viscosity is 40 to 150 at 100° C.

16. The modified conjugated diene-based polymer of claim 3 , wherein the modifier is an alkoxysilane-based modifier comprising one or more heteroatoms including a nitrogen atom, an oxygen atom, and a sulfur atom.

17. The rubber composition of claim 10 further comprising a silane coupling agent,

wherein the filler is a silica-based filler.

18. A method for preparing the modified conjugated diene-based polymer of claim 1 comprising:

(S1) polymerizing a conjugated diene-based monomer, or an aromatic vinyl-based monomer and a conjugated diene-based monomer, in a hydrocarbon solvent including an organometallic compound to prepare an active polymer; and

(S2) reacting the active polymer prepared in (S1) with a modifier,

wherein the active polymer is coupled with an organometal,

the step (S1) is continuously performed in two or more polymerization reactors, and

a polymerization conversion ratio in a first polymerization reactor is 50% or less.

19. The method according to claim 18 , wherein the polymerization of step (S1) is conducted in a temperature range of 80° C. or less.

20. The method according to claim 18 , wherein the modifier is an alkoxysilane-based modifier comprising one or more heteroatoms including a nitrogen atom, an oxygen atom, and a sulfur atom.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 8, 2019
From: MUN, MIN SIK; LEE, RO MI; KIM, NO MA; KIM, SUN KEUN; NA, YOUK REOL; CHOI, HEUNG YEAL
To: LG CHEM, LTD.
Reel/Frame 048815/0325 →
Priority Claims (2)
KR 10-2017-0000748 · Jan 3, 2017 · national
KR 10-2017-0097142 · Jul 31, 2017 · national
Continuity (1)
Related Publication 20190233547A1 · Aug 1, 2019