IP Library Granted Patent US 11,697,896
Granted Patent B2
US 11,697,896 · App. 16/339,519 · Granted Jul 11, 2023

Method for producing a biodegradable nonwoven fabric

Inventors: Yusuke Yamada (Tokyo, JP); Chie Okamura (Tokyo, JP); Takuya Matsumoto (Tokyo, JP); Rumina Obi (Tokyo, JP); Kazufumi Kato (Tokyo, JP)
Assignee: Asahi Kasei Kabushiki Kaisha
D04H1/435A47J31/02A47J31/06B29C51/004B65D65/466B65D85/8061D04H1/558D04H3/011B29K2067/046B29K2105/256B29K2995/006B29K2995/0081B29L2031/712D10B2401/12
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Quick Facts
Patent No.
US 11,697,896
App. No.
16/339,519
Granted
Jul 11, 2023
Kind
B2
Abstract

The present disclosure provides: a biodegradable nonwoven fabric for thermoforming, the biodegradable nonwoven fabric being composed of a fiber of a polylactic acid-based polymer, and having a basis weight of 20-300 g/m 2 , preferably, a biodegradable nonwoven fabric characterized by being composed of a long fiber of a polylactic acid polymer, having an MD-direction elongation of 50% or more at 120° C., and having an MD-direction dimensional change rate of ±4% or less at 80-140° C. as determined by thermomechanical analysis; a method for producing a molded body by using said biodegradable nonwoven fabric; and a method for molding a biodegradable beverage extraction container, the method being characterized in that the molded body has an MD-direction elongation change rate of 4% or less, as determined by thermomechanical analysis (TMA) under a load of 0.05 N/2 mm at 30-100° C.

Claims (10)

1. A method for producing the biodegradable nonwoven fabric for thermoforming comprising fibers of a polylactic acid-based polymer, wherein the basis weight of the biodegradable nonwoven fabric is 20 g/m 2 to 350 g/m 2 , the method comprising a step of performing a constant-length heat setting over the range of 50° C. to 160° C., wherein before the constant-length heat setting, a storage or aging step is carried out at 30° C. to 50° C. for 72 hours to 720 hours.

2. A method for producing the biodegradable nonwoven fabric according to claim 1 , comprising the following steps:

(i) melting a polylactic acid-based polymer by heating and by discharging it from a spinneret to obtain a spun yarn;

(ii) cooling the spun yarn;

(iii) accumulating the spun yarn on a conveyor to form a web;

(iv) carrying out temporary compression bonding on the web to obtain a temporary compression-bonded web; and

(v) constant-length heat setting the temporary compression-bonded web to a constant length.

3. A method for producing the biodegradable nonwoven fabric according to claim 1 , wherein the constant-length heat setting is selected from the group consisting of hot air drying, pin tenter drying, hot plate heating, calendering, felt calendering, and air-through processing.

4. A method for producing the biodegradable nonwoven fabric according to claim 3 , wherein the constant-length heat setting is felt calendering processing.

5. A method for producing the biodegradable nonwoven fabric for thermoforming comprising fibers of a polylactic acid-based polymer, wherein the basis weight of the biodegradable nonwoven fabric is 20 g/m 2 to 350 g/m 2 , the method comprising the following steps: (i) a step of carrying out a spinning process at a spinning speed of 1345-3000 m/min; and (ii) a step for performing constant-length heat setting over the range of 50° C. to 160° C., wherein before the constant-length heat setting, storage or aging step is carried out at 30° C. to 50° C. for 1 hour to 720 hours.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 25, 2024
From: ASAHI KASEI KABUSHIKI KAISHA
To: MITSUI CHEMICALS ASAHI LIFE MATERIALS CO., LTD.
Reel/Frame 066889/0571 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 22, 2019
From: YAMADA, YUSUKE; OKAMURA, CHIE; MATSUMOTO, TAKUYA; OBI, RUMINA; KATO, KAZUFUMI
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 048952/0138 →
Priority Claims (1)
JP 2016-202742 · Oct 14, 2016 · national
Continuity (1)
Related Publication 20200040495A1 · Feb 6, 2020
Cited By (1)
US 12,509,827