Transport roller
The present invention refers to a new type of transport roller providing a modified surface to provide improved transport properties for new substrates. Furthermore, it refers to horizontal transport systems beneficially utilizing such transport rollers, especially for providing retaining roller pairs. Additionally, the present invention refers to a treatment device containing such transport roller or horizontal transport system. Furthermore, it refers to a method for treating a substrate and the use of such transport roller.
1. A transport roller for a horizontal transport system for transporting a substrate, wherein the transport roller essentially has the form of a solid body roller characterized in that
the transport roller further contains a modified surface and
provides non-uniform contacting of the substrate,
wherein the modified surface contains contact areas for contacting the substrate and recesses between the contact areas not contacting the substrate,
wherein the modified surface is adapted to provide a liquid or gas exchange on both sides of the transport roller while being transported using the transport roller;
wherein the modified surface consists of an essentially homogenous material, wherein said homogenous material is not made from a fibrous material or a foam, and
wherein each recess provides a surface and an area is enclosed between the surface of each recess and a contact line or a contact circle in a cross section, and wherein the areas in a cross section along the axis of the transport roller are at most 5 mm 2 , the areas in a cross section perpendicular to an axis of the transport roller are at most 12 mm 2 , or both, and add up to at least 90% of the sum of all areas of the recesses in the corresponding cross section.
2. The transport roller according to claim 1 , wherein the modified surface provides line shaped recesses.
3. The transport roller according to claim 1 , wherein at least 90% of the contact areas of the modified surface have a length of at most 1.3 cm in a cross section along the axis of the transport roller; a length of at most 0.8 cm in a cross section perpendicular to an axis of the transport roller or both, based on the number of the contact areas in the corresponding cross section.
4. The transport roller according to claim 1 , wherein the modified surface contains at least one contact area each centimeter along the contact line, each centimeter along the contact circle, or both.
5. The transport roller according to claim 1 , wherein neighboring contact areas have a distance of at most 7 mm, and
wherein neighboring recesses have a distance of at most 6 mm.
6. Horizontal transport system containing transport rollers, wherein at least one transport roller is a transport roller according to claim 1 .
7. Horizontal transport system according to claim 6 , wherein the transport system comprises at least two said transport rollers arranged as retaining roller pair.
8. Treatment device for wet treatment, wherein the treatment device contains at least one horizontal transport system according to claim 6 .
9. Method for treating a substrate, wherein the method contains the step of transporting the substrate using a horizontal transport system according to claim 6 .
10. Treatment device for wet treatment, wherein the treatment device contains at least one transport roller according to claim 1 .
11. Method for treating a substrate, wherein the method contains the step of transporting the substrate using a treatment device according to claim 10 .
12. Method for treating a substrate, wherein the method contains the step of transporting the substrate using a transport roller according to claim 1 .
13. A transport roller according to claim 1 , wherein said homogenous material is a polymer or a metal.
14. A transport roller for a horizontal transport system for transporting a substrate, wherein the transport roller essentially has the form of a solid body roller characterized in that
the transport roller further contains a modified surface and
provides non-uniform contacting of the substrate,
wherein the modified surface contains contact areas for contacting the substrate and recesses between the contact areas not contacting the substrate, and
wherein the modified surface is adapted to provide a liquid or gas exchange on both sides of the transport roller while being transported using the transport roller; wherein the modified surface consists of an essentially homogenous material, wherein said homogenous material is not made from a fibrous material or a foam, and
wherein the modified surface provides a contact line, each recess provides a surface and an area is enclosed between the surface of each recess and the contact line in a cross section along an axis of the transport roller, wherein said areas add together to at most 40 mm 2 per meter length, based on the length of the contact line.
15. Horizontal transport system containing transport rollers, wherein at least one transport roller is a transport roller according to claim 14 .
16. Treatment device for wet treatment, wherein the treatment device contains at least one horizontal transport system according to claim 15 .
17. Method for treating a substrate, wherein the method contains the step of transporting the substrate using a transport roller according to claim 14 .
18. A transport roller for a horizontal transport system for transporting a substrate, wherein the transport roller essentially has the form of a solid body roller characterized in that
the transport roller further contains a modified surface and
provides non-uniform contacting of the substrate,
wherein the modified surface contains contact areas for contacting the substrate and recesses between the contact areas not contacting the substrate, and
wherein the modified surface is adapted to provide a liquid or gas exchange on both sides of the transport roller while being transported using the transport roller; wherein the modified surface consists of an essentially homogenous material, wherein said homogenous material is not made from a fibrous material or a foam, and
wherein any contact point of the contact areas provides a distance to the next recess being at most 0.8 cm.
19. Horizontal transport system containing transport rollers, wherein at least one transport roller is a transport roller according to claim 18 .
20. Treatment device for wet treatment, wherein the treatment device contains at least one horizontal transport system according to claim 19 .
21. Method for treating a substrate, wherein the method contains the step of transporting the substrate using a transport roller according to claim 18 .