IP Library Granted Patent US 10,910,125
Granted Patent B2
US 10,910,125 · App. 16/346,151 · Granted Feb 2, 2021

Aluminum alloy wire, aluminum alloy strand wire, covered electrical wire, and terminal-equipped electrical wire

Inventors: Misato Kusakari (Osaka, JP); Tetsuya Kuwabara (Osaka, JP); Yoshihiro Nakai (Osaka, JP); Taichiro Nishikawa (Osaka, JP); Yasuyuki Otsuka (Yokkaichi, JP); Hayato Ooi (Yokkaichi, JP)
Assignees: Sumitomo Electric Industries, Ltd.; AutoNetworks Technologies, Ltd.; Sumitomo Wiring Systems, Ltd.
H01B1/023C22C21/08C22C21/10C22C21/14C22C21/16C22F1/05C22F1/053C22F1/057H01B5/08H01B7/0009H01R4/185
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Quick Facts
Patent No.
US 10,910,125
App. No.
16/346,151
Granted
Feb 2, 2021
Kind
B2
Abstract

An aluminum alloy contains at least 0.03 mass % and at most 1.5 mass % of Mg, at least 0.02 mass % and at most 2.0 mass % of Si, and a remainder composed of Al and an inevitable impurity, a mass ratio Mg/Si being not lower than 0.5 and not higher than 3.5. In a transverse section of the aluminum alloy wire, a rectangular surface-layer void measurement region having a short side of 30 μm long and a long side of 50 μm long is taken from a surface-layer region extending by up to 30 μm in a direction of depth from a surface of the aluminum alloy wire. A total cross-sectional area of voids present in the surface-layer void measurement region is not greater than 2 μm 2 .

Claims (33)

1. An aluminum alloy wire composed of an aluminum alloy,

the aluminum alloy containing at least 0.03 mass % and at most 1.5 mass % of Mg, at least 0.02 mass % and at most 2.0 mass % of Si, and a remainder composed of Al and an inevitable impurity, a mass ratio Mg/Si being not lower than 0.5 and not higher than 3.5,

in a transverse section of the aluminum alloy wire, a rectangular surface-layer void measurement region having a short side of 30 μm long and a long side of 50 μm long being taken from a surface-layer region extending by up to 30 μm in a direction of depth from a surface of the aluminum alloy wire, a total cross-sectional area of voids present in the surface-layer void measurement region being not greater than 2 μm 2 ,

the aluminum alloy wire having

a diameter not smaller than 0.1 mm and not greater than 3.6 mm,

tensile strength not lower than 150 MPa,

0.2% proof stress not lower than 90 MPa,

breaking elongation not lower than 5%, and

electrical conductivity not lower than 40% IACS.

2. The aluminum alloy wire according to claim 1 , wherein

in the transverse section of the aluminum alloy wire, a rectangular inside void measurement region having a short side of 30 μm long and a long side of 50 μm long is taken such that a center of this rectangle is superimposed on a center of the aluminum alloy wire, and a ratio of a total cross-sectional area of voids present in the inside void measurement region to the total cross-sectional area of the voids present in the surface-layer void measurement region is not lower than 1.1 and not higher than 44.

3. The aluminum alloy wire according to claim 1 , wherein

the aluminum alloy further contains at most 1.0 mass % in total of at least one element selected from among Fe, Cu, Mn, Ni, Zr, Cr, Zn, and Ga,

Fe is contained within a range not lower than 0.01 mass % and not higher than 0.25 mass %,

each of Cu, Mn, Ni, Zr, Cr, and Zn is contained within a range not lower than 0.01 mass % and not higher than 0.5 mass %, and

Ga is contained within a range not lower than 0.005 mass % and not higher than 0.1 mass %.

4. The aluminum alloy wire according to claim 1 , wherein

the aluminum alloy further contains at least one of at least 0 mass % and at most 0.05 mass % of Ti and at least 0 mass % and at most 0.005 mass % of B.

5. The aluminum alloy wire according to claim 1 , wherein

the aluminum alloy has an average crystal grain size not greater than 50 μm.

6. The aluminum alloy wire according to claim 1 , the aluminum alloy wire having a work hardening exponent not smaller than 0.05.

7. The aluminum alloy wire according to claim 1 , the aluminum alloy wire comprising a surface oxide film having a thickness not smaller than 1 nm and not greater than 120 nm.

8. The aluminum alloy wire according to claim 1 , the aluminum alloy wire containing at most 8.0 ml/100 g of hydrogen.

9. An aluminum alloy strand wire made by stranding together a plurality of the aluminum alloy wires according to claim 1 .

10. The aluminum alloy strand wire according to claim 9 , wherein

a strand pitch is at least 10 times and at most 40 times as large as a pitch diameter of the aluminum alloy strand wire.

11. A covered electrical wire comprising:

a conductor; and

an insulation cover which covers an outer circumference of the conductor,

the conductor including the aluminum alloy strand wire according to claim 9 .

12. A terminal-equipped electrical wire comprising:

the covered electrical wire according to claim 11 ; and

a terminal portion attached to an end portion of the covered electrical wire.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2019
From: KUSAKARI, MISATO; KUWABARA, TETSUYA; NAKAI, YOSHIHIRO; NISHIKAWA, TAICHIRO; OTSUKA, YASUYUKI; OOI, HAYATO
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.; AUTONETWORKS TECHNOLOGIES, LTD.; SUMITOMO WIRING SYSTEMS, LTD.
Reel/Frame 049029/0985 →
Priority Claims (1)
JP 2016-213153 · Oct 31, 2016 · national
Continuity (1)
Related Publication 20200090828A1 · Mar 19, 2020