Radiopaque polymers with enhanced radiopacity
Radiopaque polymer compositions and methods for making the compositions are provided. These radiopaque polymer compositions include polymer compositions comprising a crosslinked polymer network, the network comprising a first repeating unit derived from a monofunctional monomer, a second repeating unit derived from a crosslinker monomer having more than two polymerizable groups and a third repeating unit a derived from a crosslinker monomer having two or more polymerizable groups. Devices formed from radiopaque polymer compositions and methods for synthesizing radiopaque polymer compositions are also provided.
1 . A crosslinked polymer network comprising:
a) a plurality of first repeating units comprising a first reagent, the first reagent defined by the formula FX1a, FX1b, FX1c or FX1d:
wherein:
X is Br or I;
m is an integer selected from the range of 1 to 5;
each R 11 is, independently, a substituted or unsubstituted C 6 -C 20 alkylene group;
each L 11 is, independently, a single bond, —(CH 2 ) j —, —(HCCH) j —, —O—, —S—, —SO—, —SO 2 —, —SO 3 —, —OSO 2 —, —NR 12 , —CO—, —COO—, —OCO—, —OCOO—, —CONR 13 —, —NR 14 CO—, —OCONR 15 —, —NR 16 COO—, —NR 17 CONR 18 —, —SiO(Z 1 )(Z 2 )—, or —Si[SiO(Z 1 )(Z 2 )] n —,
wherein Z 1 is given by the formula L 1 (T 1 ) p and Z 2 is given by the formula L 2 (T 2 ) q , and
wherein each of L 1 and L 2 are, independently, a single bond, a polyvalent alkane radical having from 1 to 36 carbon atoms, a polyvalent heteroalkane radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—, a polyvalent aryl radical having from 1 to 36 carbon atoms, or a polyvalent heteroaryl radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—, and
wherein each of T 1 and T 2 are, independently, a polymerizable group having a terminal (meth)acrylate, (meth)acrylamide or styryl group, and
wherein n is an integer selected from the range of 1-10;
each Ar 11 is, independently, an iodine- or bromine-containing C 5 -C 36 aryl group containing one or more rings, or an iodine- or bromine-containing C 5 -C 36 heteroaryl group containing one or more rings; and
wherein each of R 12 -R 18 is, independently, hydrogen or a C 1 -C 10 alkyl group and each j is, independently, an integer selected from the range of 1 to 10;
b) a plurality of second repeating units comprising a second reagent, the second reagent defined by the formula Z 3 a X 1 c Si d O e Z 4 b ;
wherein:
Z 3 is given by the formula L 3 (T 3 ) p and Z 4 is given by the formula L 4 (T 4 ) q ,
wherein each of L 3 and L 4 are, independently, a single bond, a polyvalent alkane radical having from 1 to 36 carbon atoms, a polyvalent heteroalkane radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—, a polyvalent aryl radical having from 1 to 36 carbon atoms, or a polyvalent heteroaryl radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—,
wherein each of T 3 and T 4 are, independently, a polymerizable group having a terminal (meth)acrylate, (meth)acrylamide, or styryl group;
each X 1 is, independently, an alkyl group, a (meth)acrylate group, a (meth)acrylamide group, or a styryl group having 1 to 36 carbon atoms;
each a, b and d are, independently, integers selected from the range of 1 to 10 and each c and e are, independently, integers selected from the range of 1 to 20; and
p and q are each, independently, an integer selected from the range of 1 to 9; and
c) a plurality of third repeating units comprising a third reagent, the third reagent comprising at least three terminal (meth)acrylate, (meth)acrylamide, or styryl groups.
2 . The crosslinked polymer network of claim 1 , wherein Ar 11 is an iodine containing C 6 aryl group with 3 to 5 iodine atoms attached directly to the ring.
3 . The crosslinked polymer network of claim 1 , wherein R 11 is a C 6 -C 24 alkylene group.
4 . The crosslinked polymer network of claim 1 , wherein said first reagent is defined by the formula FX2:
wherein r is an integer selected from the range of 2 to 18.
5 . The crosslinked polymer network of claim 1 , wherein said third reagent is defined by the formula FX3:
wherein:
R 10 is C, N, O, a substituted or unsubstituted C 2 -C 36 multivalent alkane radical, or a substituted or unsubstituted C 2 -C 36 alkylene;
each of L 9 and L 10 are, independently, a single bond, a polyvalent straight or branched C 2 -C 12 alkane radical, a polyvalent straight or branched C 2 -C 12 heteroalkane radical including —O— or —C(O)O—, —(CH 2 ) n —, —(HCCH) n —, —O—, —S—, —SO—, —SO 2 —, —SO 3 —, —OSO 2 —, —NR 3 —, —CO—, —COO—, —OCO—, —OCOO—, —CONR 4 —, —NR 5 CO—, —OCONR 6 —, —NR 7 COO—, or —NR 8 CONR 9 , wherein each of R 3 -R 9 is, independently, hydrogen or C 1 -C 10 alkyl, and each n is, independently, an integer selected from 1 to 10;
each T 9 and each T 10 are, independently, a polymerizable group having a terminal (meth)acrylate, (meth)acrylamide or styryl group; and
w and v are each, independently, integers from 1 to 9.
6 . The crosslinked polymer network of claim 5 , wherein:
R 10 is O;
each T 9 and each T 10 are (meth)acrylate; and
w and v are each, independently, integers from 1 to 6.
7 . The crosslinked polymer network of claim 1 , wherein said second reagent is defined by the formula FX5a:
wherein A 1 is Si or is defined by the formula FX5b, FX5c, FX5d, FX5e or FX5f:
wherein:
each X 1 is, independently, an alkyl group, a (meth)acrylate group, a (meth)acrylamide group, or a styryl group having 1 to 36 carbon atoms;
each n is, independently, selected from the range of 1 to 10;
each of p and q are, independently, integers from 1 to 9;
each L 3 and L 4 is, independently, a single bond, C, N, O, a polyvalent alkane radical having from 1 to 36 carbon atoms, a polyvalent heteroalkane radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—, a polyvalent aryl radical having from 1 to 36 carbon atoms, or a polyvalent heteroaryl radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—, a straight or branched C 2 -C 12 alkylene group, a straight or branched C 2 -C 12 oxyalkylene group, a straight or branched C 2 -C 12 carboxyalkylene group, a straight or branched C 2 -C 12 oxyarylene group, or a straight or branched C 2 -C 12 carboxyarylene group; and
each T 3 and T 4 is, independently, a polymerizable group having a terminal(meth)acrylate, (meth)acrylamide, or styryl group.
8 . The crosslinked polymer network of claim 7 , wherein said second reagent is defined by the formula FX5g:
wherein n selected from the range of 1 to 10.
9 . The crosslinked polymer network of claim 1 , wherein said crosslinked polymer network has greater than or equal to 15 wt % of said first reagent, said crosslinked polymer network has less than or equal to 85 wt % of said second reagent, said crosslinked polymer network has less than or equal to 85 wt % of said third reagent, or a combination thereof.
10 . The crosslinked polymer network of claim 1 , wherein said crosslinked polymer network comprises between 80 to 90 wt % of said first reagent, 1 to 10 wt % of said second reagent, and 5 to 15 wt % of said third reagent.
11 . A radiopaque polymer device for medical application, comprising a polymer composition according to claim 1 , optionally comprising a fiber, a coil or a mesh.
12 . The radiopaque polymer device of claim 11 , wherein the device provides the function of:
opening an anatomical lumen; or
closing an anatomical lumen, either partially as a valve, or complete lumen occlusion; or
support of an anatomical structure to assist in the therapeutic restoration of an organ, vascular, digestive, excrement, or airway function; or
support of an anatomical structure to assist in therapeutic restoration of an orthopedic, maxiofacial, spinal, or joint function; or
to support homeostasis by covering an area after tissue dissection or resection.
13 . The radiopaque polymer device of claim 11 , for purposes of a diagnostic or therapeutic instrument or device to provide the function of:
a catheter for the purposes of accessing an anatomical location; delivering another device and/or therapeutic agent; or controlling the access or delivery of another device and/or therapeutic agent.
14 . The radiopaque polymer device of claim 11 , having a cylindrical shape with a diameter less than or equal to 0.015 inches.
15 . A crosslinked polymer network comprising:
a) a plurality of first repeating units comprising a first reagent, the first reagent defined by the formula FX1a, FX1b, FX1c or FX1d:
wherein:
X is Br or I;
m is an integer selected from the range of 1 to 5;
each R 11 is, independently, a substituted or unsubstituted C 7 -C 20 alkylene group; each L 11 is independently a single bond, —(CH 2 ) j —, —(HCCH) j —, —O—, —S—, —SO—, —SO 2 —, —SO 3 —, —OSO 2 —, —NR 12 , —CO—, —COO—, —OCO—, —OCOO—, —CONR 13 —, —NR 14 CO—, —OCONR 15 —, —NR 16 COO—, —NR 17 CONR 18 —, —SiO(Z 1 )(Z 2 )—, or —Si[SiO(Z 1 )(Z 2 )] n —,
wherein Z 1 is given by the formula L′(T 1 ) p and Z 2 is given by the formula L 2 (T 2 ) q ,
wherein each of L 1 and L 2 are, independently, a single bond, a polyvalent alkane radical having from 1 to 36 carbon atoms, a polyvalent heteroalkane radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—, a polyvalent aryl radical having from 1 to 36 carbon atoms, or a polyvalent heteroaryl radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—,
wherein each of T 1 and T 2 are, independently, a polymerizable group having a terminal (meth)acrylate, (meth)acrylamide, or styryl group, and n is an integer selected from the range of 1-10;
each Ar 11 is, independently, an iodine- or bromine-containing C 5 -C 36 aryl group containing one or more rings, or an iodine- or bromine-containing C 5 -C 36 heteroaryl group containing one or more rings, wherein each of R 12 -R 18 is, independently, hydrogen or a C 1 -C 10 alkyl group and each j is, independently, an integer selected from the range of 1 to 10;
b) a plurality of second repeating units comprising a second reagent, the second reagent defined by the formula Z 3 a X 1 c Si d O e Z 4 b ;
wherein:
Z 3 is given by the formula L 3 (T 3 ) p and Z 4 is given by the formula L 4 (T 4 ) q ;
wherein each of L 3 and L 4 are, independently, a single bond, a polyvalent alkane radical having from 1 to 36 carbon atoms, a polyvalent heteroalkane radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—, a polyvalent aryl radical having from 1 to 36 carbon atoms, or a polyvalent heteroaryl radical having from 1 to 36 carbon atoms and including —O— or —C(O)O—,
wherein each of T 3 and T 4 are, independently, a polymerizable group having a terminal (meth)acrylate, (meth)acrylamide, or styryl group;
each X 1 is, independently, an alkyl group, a (meth)acrylamide group, or a styryl group having 1 to 36 carbon atoms;
each a, b and d are, independently, integers selected from the range of 1 to 10 and each c and e are, independently, integers selected from the range of 1 to 20; and
p and q are each, independently, an integer selected from the range of 1 to 9; and
c) a plurality of third repeating units, each of the third repeating units comprising at least three terminal (meth)acrylate, (meth)acrylamide, or styryl groups.