IP Library › Granted Patent US 11,121,353
Granted Patent B2
US 11,121,353 · App. 16/357,267 · Granted Sep 14, 2021

Systems and methods for potassium enhancing silicon-containing anodes for improved cyclability

Inventors: Scott Monismith (Santa Clara, CA); Brennan Campbell (Santa Clara, CA); Ying Liu (Santa Clara, CA); Yifan Tang (Santa Clara, CA)
Assignees: Chongqing Jinkang New Energy Automobile Co., Ltd.; SF Motors Inc.
H01M4/0416H01M4/049H01M4/131H01M4/134H01M4/136H01M4/1391H01M4/1395H01M4/1397H01M4/366H01M4/386H01M4/485H01M4/58H01M10/0525H01M2004/027H01M2220/20
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Quick Facts
Patent No.
US 11,121,353
App. No.
16/357,267
Granted
Sep 14, 2021
Kind
B2
Abstract

Various methods and techniques for enhancing a silicon-containing anode for a battery cell are presented. The methods may include providing a silicon-containing anode having reversible electrochemical capabilities including a silicon-containing material and an anode material compatible with a lithium-ion battery chemistry having porous and conductive mechanical properties. The methods may also include enriching a surface layer of the silicon-containing anode with sodium ions to intersperse the sodium ions between silicon atoms of the silicon-containing matieral. The methods may also include displacing the sodium ions with potassium ions to form a comrpession layer in the silicon-containing anode. The potassium ions may place the silicon atoms of the silicon-containing material in a pre-compressive state to counteract internal stress exerted on the silicon-containing material.

Claims (31)

1. A method for enhancing a silicon-containing anode for a battery cell, the method comprising:

providing a silicon-containing anode having reversible electrochemical capabilities comprising a silicon-containing material and an anode material compatible with a lithium-ion battery chemistry having porous and conductive mechanical properties;

enriching a surface layer of the silicon-containing anode with sodium ions to intersperse the sodium ions between silicon atoms of the silicon-containing material; and

displacing the sodium ions with potassium ions to form a compression layer in the silicon-containing anode, wherein potassium ions place the silicon atoms of the silicon-containing material in a pre-compressive state to counteract internal stress exerted on the silicon-containing material.

2. The method for enhancing the silicon-containing anode for a battery cell of claim 1 , wherein enriching the surface layer of the silicon-containing anode with the sodium ions comprises immersing the silicon-containing material in a sodium nitrate solution.

3. The method for enhancing the silicon-containing anode for a battery cell of claim 1 , wherein displacing the sodium ions with the potassium ions to form the compression layer comprises immersing the surface layer of the silicon-containing material enriched with the sodium ions in a potassium nitrate solution.

4. A method for enhancing a silicon-containing anode for a battery cell, the method comprising:

providing a silicon-containing anode comprising a silicon-containing material;

enriching a surface layer of the silicon-containing material with sodium ions; and

following enriching the surface layer of the silicon-containing material with the sodium ions, displacing some of the sodium ions with potassium ions to form a compression layer within the silicon-containing anode to counteract internal stress exerted on the silicon-containing material by placing silicon atoms within the silicon-containing material in a pre-compressive state.

5. The method for enhancing the silicon-containing anode of claim 4 , wherein the silicon-containing anode has reversible electrochemical capabilities and comprises an anode material compatible with lithium-ion battery chemistry having porous and conductive mechanical properties.

6. The method for enhancing the silicon-containing anode of claim 4 , wherein enriching the surface layer of the silicon-containing material with the sodium ions comprises immersing the silicon-containing material in a sodium-containing solution.

7. The method for enhancing the silicon-containing anode of claim 6 , wherein the sodium-containing solution comprises a sodium nitrate solution.

8. The method for enhancing the silicon-containing anode of claim 6 , wherein the sodium-containing solution comprises a salt bath.

9. The method for enhancing the silicon-containing anode of claim 6 , wherein displacing the sodium ions with the potassium ions to form the compression layer comprises immersing the surface layer of the silicon-containing material enriched with the sodium ions in a potassium-containing solution.

10. The method for enhancing the silicon-containing anode of claim 9 , wherein the potassium solution comprises a potassium nitrate solution.

11. The method for enhancing a silicon-containing anode of claim 4 , wherein the silicon-containing anode comprises 3 to 30 percent by weight silicon.

12. The method for enhancing the silicon-containing anode of claim 4 , wherein the silicon-containing material comprises at least one of a silicene, a silicon oxide, or a silicon carbide.

13. An enhanced silicon-containing anode for a battery cell, the anode comprising:

an anode material having reversible electrochemical capabilities;

a silicon-containing material comprising silicon particles; and

a compression layer comprising potassium ions interspersed between the silicon particles in a surface layer of the silicon-containing material, wherein the potassium ions in the compression layer counteract internal stress exerted on the silicon particles by placing the silicon-containing material in a pre-compressive state.

14. The enhanced silicon-containing anode of claim 13 , wherein the enhanced silicon-containing anode is part of a battery cell.

15. The enhanced silicon-containing anode of claim 13 , wherein the silicon-containing material comprises a silicon oxide.

16. The enhanced silicon-containing anode of claim 13 , wherein the silicon-containing material comprises at least one of silicene, SiC, SiO, SiO 2 , SiO 3 , or SiO 4 .

17. The enhanced silicon-containing anode of claim 13 , wherein the compression layer is formed by:

enriching the surface layer of the silicon-containing material with sodium ions by immersing the silicon-containing material in a sodium-containing solution; and

following enriching the surface layer of the silicon-containing material with the sodium ions, displacing the sodium ions with the potassium ions by immersing the silicon-containing material in a potassium-containing solution.

18. The enhanced silicon-containing anode of claim 13 further comprising sodium ions.

19. The enhanced silicon-containing anode of claim 13 , wherein the surface layer extends from a surface of the silicon-containing material to a depth of 100 nm towards a bulk of the silicon-containing material.

20. The enhanced silicon-containing anode of claim 13 , wherein the silicon-containing material comprising 3 to 30 weight percent silicon.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NUMBER 15/357/253 REMOVED AND REPLACED WITH 16/357/253 PREVIOUSLY RECORDED AT REEL: 057789 FRAME: 0224. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 26, 2021
From: CHONGQING JINKANG NEW ENERGY AUTOMOBILE CO. , LTD.; SF MOTORS, INC.
To: CHONGQING JINKANG POWERTRAIN NEW ENERGY CO., LTD.
Reel/Frame 058294/0583 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE 15/357.253 REPLACED 16/357.253 PREVIOUSLY RECORDED AT REEL: 057789 FRAME: 0224. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 13, 2021
From: CHONGQING JINKANG NEW ENERGY AUTOMOBILE CO., LTD.; SF MOTORS, INC.
To: CHONGQING JINKANG POWERTRAIN NEW ENERGY CO., LTD.
Reel/Frame 057789/0224 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 29, 2021
From: CHONGQING JINKANG NEW ENERGY AUTOMOBILE CO., LTD.
To: CHONGQING JINKANG POWERTRAIN NEW ENERGY CO., LTD.
Reel/Frame 057632/0882 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2019
From: MONISMITH, SCOTT; CAMPBELL, BRENNAN; LIU, YING; TANG, YIFAN
To: CHONGQING JINKANG NEW ENERGY AUTOMOBILE CO., LTD.; SF MOTORS INC.
Reel/Frame 048629/0631 →
Continuity (1)
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